Formability analysis of hot-rolled dual-phase steel during the multistage stamping process of wheel disc

doi:10.1007/s00170-020-05963-x

IMR OpenIR

	Formability analysis of hot-rolled dual-phase steel during the multistage stamping process of wheel disc
	Chen, Weijin 1,2,3; Song, Hongwu 1; Lazarescu, Lucian 4; Xu, Yong 1; Zhang, Shi-Hong 1; Banabic, Dorel 4
通讯作者	Song, Hongwu(hwsong@imr.ac.cn)
	2020-09-01
发表期刊	INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
ISSN	0268-3768
卷号	110 期号:5-6 页码:1563-1573
摘要	For reduction of vehicle weight and higher fatigue property, the hot-rolled dual-phase steel 700DP was developed to produce wheel disc with multistage stamping process. The wheel disc is one critical component of wheel system whose forming precision is extensively concerned. The critical area of the part characterizes nonlinear strain path during the multistage stamping process, which makes it difficult to accurately evaluate the formability through standard forming limit curve (FLC) method. The concept of equivalent plastic strain was reported to be strain path independent. Hence, in this paper, the formability of 700DP steel was studied through tensile test, Nakazima test, and two-step nonlinear formability test. It was certified that the modeling using the equivalent plastic strain-based FLC (ep-FLC) had better agreement with the two-step nonlinear test results. Then based on current die shape, the feasibility of 700DP steel for wheel disc with three-stage stamping process was studied by finite element method (FEM) with both traditional FLC and ep-FLC. Furthermore, the corresponding experiments were conducted for validation. The results show that the location and critical condition for the occurrence of fracture can be more exactly predicted by the ep-FLC compared with the traditional FLC. The process parameters such as the radius of die corner were then optimized by the modeling analysis. Finally, the wheel disc was successfully manufactured with high precision and sound mechanical property.
关键词	Hot-rolled dual-phase steel Formability during multistage stamping process The equivalent plastic strain-based FLC Fem Wheel disc
资助者	National Natural Science Foundation of China, China
DOI	10.1007/s00170-020-05963-x
收录类别	SCI
语种	英语
资助项目	National Natural Science Foundation of China, China[51875547]
WOS研究方向	Automation & Control Systems ; Engineering
WOS类目	Automation & Control Systems ; Engineering, Manufacturing
WOS记录号	WOS:000562354100003
出版者	SPRINGER LONDON LTD
引用统计	被引频次：5[WOS] [WOS记录] [WOS相关记录]
文献类型	期刊论文
条目标识符	http://ir.imr.ac.cn/handle/321006/140341
专题	中国科学院金属研究所
通讯作者	Song, Hongwu
作者单位	1.Chinese Acad Sci, Inst Met Res, Shenyang 110016, Peoples R China 2.Univ Sci & Technol China, Sch Mat Sci & Engn, Hefei 230026, Peoples R China 3.Baosteel Cent Res Inst, Meishan Technol Ctr, Nanjing 210039, Peoples R China 4.Tech Univ Cluj Napoca, Dept Mfg Engn, Cluj Napoca 400641, Romania
推荐引用方式 GB/T 7714	Chen, Weijin,Song, Hongwu,Lazarescu, Lucian,et al. Formability analysis of hot-rolled dual-phase steel during the multistage stamping process of wheel disc[J]. INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY,2020,110(5-6):1563-1573.
APA	Chen, Weijin,Song, Hongwu,Lazarescu, Lucian,Xu, Yong,Zhang, Shi-Hong,&Banabic, Dorel.(2020).Formability analysis of hot-rolled dual-phase steel during the multistage stamping process of wheel disc.INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY,110(5-6),1563-1573.
MLA	Chen, Weijin,et al."Formability analysis of hot-rolled dual-phase steel during the multistage stamping process of wheel disc".INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY 110.5-6(2020):1563-1573.