IMR OpenIR
三元层状陶瓷Ti3AlC2、Ti3SiC2的颗粒强化和表面改性
其他题名Strengthening of Ti3AlC2 by particulate reinforcement and surface modification of Ti3SiC2 by boronizing
李超
学位类型博士
导师李美栓
2007-06-08
学位授予单位中国科学院金属研究所
学位授予地点金属研究所
学位专业材料学
关键词颗粒强化 表面改性 Ti3alc2 Ti3sic2 Tib2
摘要摘 要 三元层状陶瓷(Mn+1AXn相)综合了陶瓷和金属的双重性能,作为一种新型结构/功能一体化陶瓷材料,具有潜在的广泛应用前景。但是单相Mn+1AXn陶瓷在某些性能上存在着不足,难以满足当代高技术产业对材料的综合性能要求。异相颗粒复合强化以及表面改性处理是改进和提高材料性能的一条有效途径,也是目前材料研究的重要方向。 本论文的主要研究内容就是以Mn+1AXn相中最具吸引力的Ti3SiC2和Ti3AlC2为研究对象,针对它们的强度和硬度偏低的缺点,分别对它们进行颗粒强化和表面改性研究。主要内容如下: 一、 以Ti、Al、C、B4C粉末为原料,采用原位固-液相反应/热压工艺制备Ti3AlC2/TiB2复合材料。系统研究了TiB2颗粒对Ti3AlC2的显微结构、力学性能和氧化行为的影响。 (1) 在Ti3AlC2/TiB2复合材料中,具有亚微米量级的TiB2颗粒均匀地分布在Ti3AlC2晶粒内部和晶界处,形成了两相互相贯穿的复合材料体系。Ti3AlC2和TiB2界面处无玻璃相存在。另外,TiB2的引入明显降低了Ti3AlC2基体晶界的迁移率,使基体的平均晶粒尺寸随TiB2含量的增加而减小。 (2) TiB2的引入显著提高了Ti3AlC2的室温弹性模量、硬度、压缩强度和抗弯强度。晶粒的细化、晶界的强化和TiB2对Ti3AlC2基面位错运动的钉扎被认为是主要的强化机制。 (3) 高温力学性能测试表明,TiB2对Ti3AlC2的高温强化效果依然明显,复合材料的高温弹性模量和高温强度都要好于单相Ti3AlC2。TiB2的引入,促进并且增加基体缺陷的形成,使材料的内耗峰强度随TiB2含量的增加而增加,并且逐渐向低温移动。另外,由于晶界处亚微米级的TiB2颗粒能够起到协调基体变形的作用,使Ti3AlC2/TiB2复合材料具有良好的高温塑性。 (4) 氧化实验表明,Ti3AlC2/TiB2复合材料具有良好的抗氧化性能。在1000-1400C,可形成连续的a-Al2O3内层,具有良好的抗高温氧化性能。在500-900C氧化时,由于形成了具有保护作用的玻璃态B2O3,从而克服了单相Ti3AlC2在中温发生的失稳氧化。 二、 采用固体粉末包埋法对Ti3SiC2进行表面渗硼,成功地在Ti3SiC2表面制备了一层硼化物涂层。系统考察了不同渗硼工艺参数下获得的涂层的微观结构,测定了渗硼层生长动力学规律,分析了渗层形成机理;研究了渗硼层的力学性能和摩擦磨损行为。 (1) 渗层的组成主要以TiB2为主,另外,还有少量的β-SiC弥散分布于其中。该渗层主要是通过活性B原子向内扩散并与Ti3SiC2在渗层/基体界面处发生反应而生长,其生长动力学符合直线规律。 (2) 经渗硼处理后,总体上Ti3SiC2样品的表面硬度随渗硼温度和时间的提高而增加;并且由于表面硬质涂层能够有效地阻止与之接触的其它物质对Ti3SiC2表面进行粘着和犁削等严重磨损方式的发生,使材料的抗摩擦磨损性能明显提高。
其他摘要Layered ternary ceramics, Mn+1AXn phases, possess an unusual combination of the merits of metals and ceramics. Such unique properties make them of great interest for potential applications in many industrial fields. However, monolithic Mn+1AXn have certain shortcomings, and cannot meet the over-all properties required for the uses in high-technology industries. The most promising approaches to solve these problems may include composite strengthening and surface modification. In this dissertation, Ti3AlC2 and Ti3SiC2, the two most attractive Mn+1AXn phases, are selected as investigated subjects. Compared with traditional binary carbides, their hardness and strength are unsatisfied. In order to enhance these properties, particulate strengthening and surface modification are carried out on Ti3AlC2 and Ti3SiC2, respectively. The following conclusions were drawn: I. The Ti3AlC2/TiB2 composites have been successfully synthesized by means of in-situ reaction of Ti, Al, graphite and B4C powder mixtures at a relatively low temperature of 1500oC. The effects of TiB2 on the microstructure,mechanical properties and oxidation behavior of Ti3AlC2 were investigated. (1) In the composites, most of the TiB2 exist as equiaxed grains with an average diameter of less than 200 nm, and penetrate into Ti3AlC2 grains to form interpenetration composites. There are no glass phases at the interface of TiB2 and Ti3AlC2. Besides, TiB2 lowers grain boundary mobility in Ti3AlC2, so the matrix grain size decreases with the increasing TiB2 content. (2) The addition of TiB2 obviously increases the elastic modulus, hardness, compressive and flexural strength at room temperature. Grain refinement, inter-granular strengthening and anchoring of basal plane dislocations are proposed to be the main strengthening mechanisms. (3) At high-temperatures, the addition of TiB2 phase still has a visible strengthening effect on the mechanical properties of Ti3AlC2, all of the Ti3AlC2/TiB2 composites have higher elastic modulus and flexural strength than Ti3AlC2 till 1200oC. The existence of TiB2 possibly increases the creation of defects in the Ti3AlC2 grains at high temperature, cause the internal friction peak of the composites to intensify and shift toward low temperature with increasing TiB2 content. Besides, the Ti3AlC2/TiB2 composites possess excellent high-temperature ductility because the sub-micro TiB2 particles can play a coordinated deformation role. (4) The results of oxidation tests show the Ti3AlC2/20TiB2 composite has excellent oxidation resistance. During the oxidation at 1000-1400oC, because a continuous protective Al2O3 internal layer can form on the surface of Ti3AlC2/20TiB2, the composite possesses excellent high-temperature oxidation resistance. During the oxidation at 500-600oC, owing to the formation of glassy B2O3, the composite, unlike Ti3AlC2, avoids the destabilizing oxidation happening induced by the formation of a large number of bulky rutile grains. II. In order to modify surface properties of Ti3SiC2, boride coating was prepared on its surface by boronizing treatment. The microstructure, forming mechanism and properties of the coating were investigated. (1) After boronizing treatment, one mixture layer, composed of TiB2 (main phase) and β-SiC (dispersing at the grain boundary of TiB2 grains), forms on the surface of Ti3SiC2. The growth of the coating is processed by inward diffusion of boron and simultaneous outward diffusion of carbonaceous species, and obeys a linear rule. (2) The surface hardness of Ti3SiC2 increases with increasing boronizing treatment temperature and time. And high level of surface hardness is beneficial to preventing substrate from being indented and ploughed, which was proposed to be the main reason for improvement of the wear resistance of Ti3SiC2.
页数143
语种中文
文献类型学位论文
条目标识符http://ir.imr.ac.cn/handle/321006/16996
专题中国科学院金属研究所
推荐引用方式
GB/T 7714
李超. 三元层状陶瓷Ti3AlC2、Ti3SiC2的颗粒强化和表面改性[D]. 金属研究所. 中国科学院金属研究所,2007.
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