IMR OpenIR
碳纳米管及其宏观体的可控制备、表征和性能研究
其他题名Controllable Synthesis, Characterization and Properties of Carbon Nanotubes and Carbon Nanotube Macrostructures
刘庆丰
学位类型博士
导师成会明
2009-01-23
学位授予单位中国科学院金属研究所
学位授予地点金属研究所
学位专业材料学
关键词碳纳米管 碳纳米管宏观体 磁性碳纳米结构 流动催化剂法 可控制备
摘要碳纳米管是纳米家族的重要成员之一,具有独特的一维结构、优异的物理化学性质,在电子器件、复合材料、航空航天等领域有着广泛的应用前景。目前碳纳米管的应用研究尚处于实验室水平,离实际应用还有一定的距离。碳纳米管的结构不可控性是制约其在纳米技术上应用的关键,而碳纳米管的微小尺寸则是其在宏观应用上的瓶颈。因此,本论文围绕“碳纳米管及其宏观体的可控制备、表征和性能研究”开展工作,并取得以下结果。 利用氢气在碳纳米管生长过程中的原位选择性刻蚀作用,改进了流动催化剂法,以超低流量甲烷为碳源、以高流量氢气为载气,选择性制备出一系列纯度在95 %以上、直径分别分布在1.3±0.2、1.6±0.2、1.7±0.2、1.9±0.2和2.1±0.2 nm范围内的单壁碳纳米管,且金属型单壁碳纳米管主要富集在直径为1.3±0.2 nm的样品中,从而初步实现了单壁碳纳米管的直径在1.3~2.1 nm范围内大致可控及金属/半导体型单壁碳纳米管的择优生长。 在流动催化剂法制备碳纳米管的基础上:(i)通过在反应系统里增设多孔滤膜,原位组装出由成百上千张单壁碳纳米管薄膜逐层堆积、厚度可达几个毫米量级的书状宏观体,并且通过控制载气流量和碳管生长速率可在0.2-50 m的范围内调节单层单壁碳纳米管薄膜的厚度;(ii)通过优化工艺参数,直接合成出长度可达65 cm的单壁碳纳米管绳状宏观体,从而实现了两种碳纳米管宏观体的原位组装。另外,研究发现单壁碳纳米管书状宏观体可直接作为滤膜用于化学分离,并具有高效的分离能力,能够充分过滤出水溶液中的有机染料分子,从而使碳纳米管的优异性质在宏观尺度得以应用。 改进了氢电弧法,以二水甲酸镍为催化剂前驱体,在高电流条件下制备出纯度在90 %以上、直径分布较窄(内径为1.32-2.81 nm,外径为1.98-3.47 nm)的双壁碳纳米管,且该双壁碳纳米管抗氧化温度高达800 ℃,远高于其他方法所制备的双壁碳纳米管,从而实现了高热稳定性双壁碳纳米管的制备。另外,通过研究双壁碳纳米管在不同氧化温度处理后的结构演变,发现在650 C时双壁碳纳米管仍能保持其原有的完整结构,并且产物中单壁碳纳米管含量急剧减少,所以利用热稳定性不同可分离获得含量更高的双壁碳纳米管。 在不添加任何额外碳源的条件下,通过快速挥发二茂铁和硫粉的混合物,大量制备出分散性好、表面洁净、中空管腔大、长度在0.2-3.5 m之间的短叠杯状碳纳米管,并且通过超声、磁分离及酸处理的手段对原始产物进行了纯化而获得了两端开口的短叠杯状碳纳米管。另外,通过原位测量单根叠杯状碳纳米管的电学性能,发现叠杯状碳纳米管具有半导体类型的电子输运特性和能带为~0.44 eV,其半导体型特性源于与碳管轴呈一定夹角的石墨烯杯层层套叠堆积而成的独特结构。 用二茂铁既作碳源又作催化剂前驱体,通过控制二茂铁的挥发温度在60~110 ℃、110~130 ℃、130~160 ℃和160~400 ℃,依次制备出铁纳米颗粒粘附的单壁碳纳米管、碳包覆的铁纳米颗粒、铁纳米颗粒修饰的多壁碳纳米管和铁纳米线填充的多壁碳纳米管等多种铁磁性碳纳米结构,并且磁性能研究表明这些碳纳米结构都具有较强的矫顽力,从而实现了铁磁性碳纳米结构的选择性制备。铁纳米颗粒修饰的多壁碳纳米管中的铁纳米颗粒被石墨层完全包覆、并被牢固地“焊接”在碳管外表面上,与通过后处理技术(如表面修饰法)获得的多壁碳纳米管/磁性纳米颗粒复合材料有着本质区别。研究发现,通过控制硫的含量,多壁碳纳米管表面修饰的铁纳米颗粒的平均直径可分别控制为5、10和42 nm,其中平均直径为5 nm的铁纳米颗粒修饰的多壁碳纳米管具有较小的矫顽力、较大的磁饱和强度及良好的溶解性,并且在溶液中很容易被外界磁场分离,是一种理想的磁性催化剂载体。
其他摘要Owing to their unique one-dimensional (1D) structure, excellent physical and chemical properties, carbon nanotubes (CNTs) show great promise for a wide range of applications in electronics, composites, aerospace, etc. However, the applicatons of CNTs are still at laboratory stage, mainly due to the currently unavoidable structural heterogeneity of as-synthesized CNTs. To achieve various practical applications, we must implement controllable synthesis and assembly of uniform CNTs. In this dissertation, we synthesized CNTs with tunable microstructures and in situ assembled individual CNTs into macrostructures for special applications. The following results have been achieved. High-quality single-walled CNTs (SWNTs) with tunable diameters were synthesized by an improved floating catalyst chemical vapor deposition (FCCVD). The as-synthesized samples showed a SWNT percentage of over 95 % without amorphous carbon. The diameter of the SWNTs were finely tailored in the range of 1.3±0.2, 1.6±0.2, 1.7±0.2, 1.9±0.2 and 2.1±0.2 nm, dependent on the experimental conditions. It was found that the selective etching effects of high hydrogen flow stabilized the decomposition of ultralow CH4 flow and considerably suppressed the deposition of amorphous carbon and small nanotubes, leading to very pure SWNT samples with high structural homogeneity. In addition, the abundance of specific (n, m) SWNTs could be selectively enriched simultaneously along with the diameter modulation. For example, the abundance of metallic tubes was dramatically increased in the SWNTs with diameters in the range of 1.3±0.2 nm. The shape-engineering of 1D CNTs to macrostructures with well-defined geometry was realized, which is greatly advantageous for various practical applications. (i) By using a specially-designed porous substrate, individual SWNTs were in situ assembled into uniform thin SWNT sheets with tunable thickness in the range of 0.2-50 m, and then into a novel 3D book-like macrostructure (buckybook) with good control of the nanotube diameter, the sheet packing density and the book thickness (up to several millimeters), and (ii) with the assistance of high carrier gas flow, individual SWNTs were directly assembled into super long SWNT strands of up to 65 cm in length. In addition, the promise of such SWNT buckybooks was highlighted through demonstrating their high-efficiency molecular separation as a filter. Nickel formate dihydrate was demonstrated as an effective catalyst precursor for synthesizing double-walled CNTs (DWNTs) with a narrow diameter distribution (the inner diameter: 1.32-2.81 nm, and the outer diameter: 1.98-3.47 nm) by hydrogen arc discharge technique. The as-fabricated DWNTs have excellent oxidation resistance up to ~800 oC, higher than that of DWNTs prepared by other methods. The high thermal stability of DWNTs is attributed to the cleaning effect of active radicals such as hydrogen and oxygen originated from the decomposition of nickel formate dihydrate and the in situ defect-healing effect induced by high arc current. In addition, appropriate oxidation conditions were effective to remove amorphous carbon and SWNTs in the DWNTs, which demonstrates that oxidation is an effective method for purification of the DWNTs. An improved FCCVD method was proposed for preparing short cup-stacked CNTs (CSCNTs) with lengths of 0.2-3.5 m, a large hollow channel along the nanotube axis and little amorphous carbon deposition on their outer surface by the pyrolysis of the mixture of ferrocene and sulfur. In addition, a simple purification method was developed to remove iron particles and obtain short CSCNTs with two open ends, which are soluble in aqueous and organic solutions. Measured in situ inside a transmission electron microscope, individual CSCNTs were found to exhibit unexpectedly semiconducting behaviors with the band gap of about 0.44 eV, which results from their special stacking microstructure of graphene layers. Various magnetic nanostructures such as Fe nanoparticles (Fe-NPs) adhering to SWNTs, carbon-encapsulated Fe-NPs, Fe-NP decorated multi-walled CNTs (MWNTs), and Fe-filled MWNTs were selectively synthesized by the pyrolysis of pure ferrocene at different sublimation temperatures, while keeping all other experimental parameters unchanged. Magnetic characterization reveals that these nanostructures have an enhanced coercivity, much higher than that of bulk Fe at room temperature. As for the Fe-NP decorated MWNTs, the Fe-NPs were completely shielded with graphitic shells and anchored on the surface of MWNTs by strong chemical linkage. Moreover, with 0, ~1 wt %, ~2 wt % sulfur as growth promoter, the size of the Fe-NPs can be controlled with an average diameter of ~5, ~22 and ~42 nm, respectively. The 5-nm-diameter Fe-NP decorated MWNTs not only exhibited sufficiently strong magnetic response for ease of separation, but also dispersed well in solutions, which makes them to be an ideal catalyst support in liquid-phase reactions, especially under acid/basic conditions.
页数149
语种中文
文献类型学位论文
条目标识符http://ir.imr.ac.cn/handle/321006/17027
专题中国科学院金属研究所
推荐引用方式
GB/T 7714
刘庆丰. 碳纳米管及其宏观体的可控制备、表征和性能研究[D]. 金属研究所. 中国科学院金属研究所,2009.
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