IMR OpenIR
尼龙6纳米复合材料的制备、结构与性能
其他题名Preparation, structure and properties of nylon 6 based nanocomposites
孟弘
学位类型博士
导师杨锐
2008-05-27
学位授予单位中国科学院金属研究所
学位授予地点金属研究所
学位专业材料学
关键词尼龙6纳米复合材料 纳米碳管 蒙脱土 橡胶增韧 结晶动力学
摘要尼龙6是一种应用广泛的热塑性工程塑料,但其吸水率较高、热变形温度较低、在干态和低温时韧性较差、对缺口较敏感等缺点限制了它的应用。因此,本文分别采用纳米碳管、蒙脱土和橡胶对尼龙6进行改性,以期提升尼龙6的综合性能并扩大其使用范围。 本文首先对纳米碳管进行酸化处理和胺化处理,并通过SEM和TEM考察了尼龙6/纳米碳管复合材料的结构,然后研究了纳米碳管的引入对尼龙6的力学性能、结晶与熔融行为和摩擦磨损性能的影响。本文还研究了混料顺序对尼龙6/橡胶/蒙脱土三元复合材料结构和性能的影响,并通过XRD、SEM和TEM研究了复合材料的结构,最后分析了蒙脱土和橡胶的引入对尼龙6的力学性能、结晶与熔融行为、热稳定性、吸水性和流变性的影响。主要研究结果如下: 结构研究表明,酸化碳管表面的含氧极性基团相互作用较强而导致酸化碳管堆积紧密,对酸化碳管再进行胺化处理削弱了它们之间的相互作用而导致胺化碳管堆积松散,因此胺化碳管在尼龙6基体中具有较好的分散。拉伸断口的形貌表明,胺化碳管与尼龙6基体之间存在较强的界面结合。力学性能表明,尽管酸化碳管和胺化碳管都是尼龙6有效的增强剂,但胺化碳管的增强效果更佳。 结晶与熔融行为研究表明,酸化碳管和胺化碳管都是尼龙6有效的异相成核剂,都能提高尼龙6的结晶温度。等温结晶过程中酸化碳管和胺化碳管都能提高尼龙6的结晶速率,但在非等温结晶过程中二者都导致尼龙6结晶速率的降低。然而,酸化碳管和胺化碳管的引入对尼龙6的熔融行为影响并不明显。与酸化碳管相比,胺化碳管由于其较好的分散以及与尼龙6基体较强的界面结合,因而对尼龙6结晶行为的影响更显著。 摩擦磨损研究表明,胺化碳管是尼龙6有效的固体润滑剂,能显著降低尼龙6基体在干摩擦和水润滑条件下的摩擦系数和比磨损率。 混料顺序对尼龙6/橡胶/蒙脱土三元复合材料的结构和性能影响显著,先将尼龙6与蒙脱土混合,然后再用橡胶进行增韧得到的复合材料性能最好,此时蒙脱土多数呈剥离状态分散在尼龙6基体中,在橡胶中几乎没有蒙脱土。蒙脱土和橡胶的独立分散更好地发挥了蒙脱土的增强作用和橡胶的增韧效应,因而尼龙6/橡胶/蒙脱土三元复合材料表现出较好的刚性和韧性的平衡。 结构研究表明,复合材料中蒙脱土含量低于8wt%时,蒙脱土能够剥离成纳米片层,橡胶的引入并没有影响蒙脱土的剥离。橡胶与尼龙6的相容性良好,而蒙脱土的出现削弱了橡胶和尼龙6的相容性,导致三元复合材料中橡胶颗粒变大。 力学性能表明,蒙脱土能显著提高尼龙6的强度和模量,但导致尼龙6韧性降低;橡胶能显著提高尼龙6的韧性,但导致尼龙6强度和模量的下降。用蒙脱土和橡胶共同改性尼龙6,可以实现尼龙6同时增强和增韧的目的,使尼龙6/橡胶/蒙脱土三元复合材料达到刚性和韧性的平衡。 等温结晶过程中,蒙脱土和橡胶都是尼龙6的异相成核剂,都能提高尼龙6的结晶速率,但也导致尼龙6结晶活化能的增大,此外蒙脱土和橡胶对尼龙6的熔融行为影响较小。非等温结晶过程中,蒙脱土和橡胶都能提高尼龙6的结晶温度和结晶速率;蒙脱土的引入导致尼龙6的结晶度增大,而橡胶的引入却降低了尼龙6的结晶度;蒙脱土的引入导致尼龙6熔点的上升,橡胶的引入导致6熔点的下降,表明橡胶的引入破坏了尼龙6晶体结构的完善程度。 蒙脱土能显著增强尼龙6的热稳定性和抗吸水性;橡胶也可以提高尼龙6的抗吸水性,但降低了尼龙6的热稳定性。尼龙6及其复合材料熔体的粘度都随温度的升高而降低,随剪切速率的增大而降低,属于假塑性流体。
其他摘要Nylon 6 (PA6) was a kind of widely used engineering thermoplastics, but the usage was limited by its deficiencies, such as higher water absorption, lower heat distortion temperature, worse toughness at dry condition and lower temperature, notch sensitivity, etc. Therefore, in order to improve the general properties of PA6 and spread its use, carbon nanotubes (CNTs), organomontmorillonite (OMMT) and rubber (POE) were adopted to modify PA6, respectively. In this thesis, CNTs were first treated with acids and diamine; the microstructures of PA6/CNT nanocomposites were characterized by SEM and TEM; the effect of CNTs on the mechanical properties, crystallization and melting behaviors, friction and wear behaviors of PA6 was also comparatively investigated. In this thesis, the effect of blending sequence on the microstructure and properties of PA6/POE/OMMT ternary nanocomposites was also investigated; the microstructure of ternary nanocomposites was studied by XRD, SEM and TEM; the effects of OMMT and POE on the mechanical properties, crystallization and melting behaviors, heat stability, water absorption and rheology of PA6 were also analyzed. The main results were as follows. The stronger interaction of the polar oxygen-containing groups led to a compact stacking morphology of the acid-modified MWNTs (A-MWNTs). After further modification of A-MWNTs with ethylenediamine weakened the interaction among MWNTs, which resulted in the less compact stacking morphology of the diamine-modified MWNTs (D-MWNTs). Therefore, D-MWNTs had better dispersion and stronger interfacial adhesion with PA6 matrix compared with A-MWNTs. Although both A-MWNTs and D-MWNTs were effective reinforcements of PA6, D-MWNTs had higher reinforcing efficiency for PA6 compared with A-MWNTs. The results of crystallization and melting behaviors showed that A-MWNTs and D-MWNTs acted as effective heterogeneous nucleating agents for PA6 and increased the crystallization temperature of PA6. During isothermal crystallization process, both A-MWNTs and D-MWNTs increased the crystallization rate of PA6, but they reduced the crystallization rate of PA6 during non-isothermal crystallization process. However, the addition of A-MWNTs and D-MWNTs almost had no influences on the melting behaviors of PA6. Compared with A-MWNTs, D-MWNTs had more influences on the crystallization of PA6 due to its better dispersion and stronger interfacial adhesion between PA6 and D-MWNTs. D-MWNTs were effective solid lubricants for PA6, which could reduce the friction coefficient and specific wear rate of PA6 under dry- and water-lubricated sliding conditions. The blending sequence strongly influenced the microstructure and performances of PA6/POE/OMMT ternary nanocomposites. The nanocomposite of (PA6+OMMT)+ POE, which implied that PA6 was reinforced with OMMT first and the PA6/OMMT nanocomposite was blended with POE later, had the best performances. In this nanocomposite, most exfoliated OMMT stayed in PA6. The independent dispersions of POE and OMMT in PA6 made the PA6/POE/OMMT ternary nanocomposite present a better balance between stiffness and toughness. When the OMMT contents in nanocomposites were less than 8wt%, OMMT could be exfoliated into individual clay layer and the addition of POE had no effect on the exfoliation of OMMT. POE possessed better compatibility with PA6, but the presence of OMMT weakened the compatibility and resulted in the bigger POE particles in PA6/POE/OMMT ternary composites. The results of mechanical properties showed that OMMT could obviously increase the strength and modulus of PA6, but reduced the toughness of PA6; on the contrary, POE greatly increased the toughness of PA6, but reduced the strength and modulus of PA6. Thus, modifying PA6 with POE and OMMT could achieve reinforcing and toughening aims for PA6, which made PA6/POE/OMMT ternary nanocomposites present a better balance between stiffness and toughness. During isothermal crystallization process, both POE and OMMT acted as heterogeneous nucleating agents for PA6 and increased the crystallization rate of PA6, but they also increased the crystallization activation energy of PA6. However, the addition of POE and OMMT almost had no influences on the melting behaviors of PA6. During non-isothermal crystallization process, both POE and OMMT increased the crystallization temperature and crystallization rate of PA6; the presence of OMMT led to the increase of crystallinity and melting points for PA6, but the addition of POE reduced the crystallinity and melting points for PA6. OMMT remarkably improved the heat stability of PA6 and reduced the water absorption of PA6; however, POE reduced the heat stability and water absorption of PA6. The shear viscosity of PA6 and its composites decreased with the increasing temperature and shear rate, which implied that the melts of PA6 and its composites were pseudoplastic fluids.
页数121
语种中文
文献类型学位论文
条目标识符http://ir.imr.ac.cn/handle/321006/17034
专题中国科学院金属研究所
推荐引用方式
GB/T 7714
孟弘. 尼龙6纳米复合材料的制备、结构与性能[D]. 金属研究所. 中国科学院金属研究所,2008.
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