IMR OpenIR
几种块体金属玻璃室温剪切变形行为研究
其他题名Studies on the room-temperature shear deformation behavior of several bulk metallic glasses
姚佳昊
学位类型博士
导师卢柯
2009-05-27
学位授予单位中国科学院金属研究所
学位授予地点金属研究所
学位专业材料学
关键词块体金属玻璃 剪切变形 塑性 Zr基合金 Fe基合金 Al基合金
摘要金属玻璃具有高强度、高硬度、高弹性极限与良好的耐磨性等优点。然而,块体金属玻璃(BMG)在室温附近的形变无明显的宏观塑性,通常发生剪切带的失稳扩展,导致灾难性断裂,这严重制约了金属玻璃作为结构材料的广泛应用。近年来研究发现某些块体金属玻璃在室温压缩条件下可呈现一定的塑性形变,具有一定的抵抗剪切带和裂纹迅速扩展,从而避免灾难性断裂的能力。目前,有关块体金属玻璃的塑性变形机制存在争议,其变形中的塑性来源尚缺少普适的理解。 块体金属玻璃形变过程中的剪切变形是影响金属玻璃塑性变形能力的主要因素,开展这一方面的研究对金属玻璃作为工程结构材料的应用前景有着重要意义。本文遴选Zr基、Fe基及Al基三个具有代表性的块体金属玻璃合金体系,从单轴拉伸或压缩这一材料的基本变形方式出发,研究了不同体系块体金属玻璃的力学性能和变形断裂行为,以期理解块体金属玻璃单轴应力状态下的力学性能与其剪切变形之间的关系。主要结果如下: 1. Zr基BMG在拉伸状态下的断裂模式以剪切为主,其拉伸应力-应变曲线未呈现明显的塑性变形阶段。与一般脆性材料相比,由于其断裂机制不同,Zr48Cu45Al7 BMG具有较高的拉伸强度和压缩强度的对称性,拉伸断裂由剪切应力达到一定临界值时剪切带的失稳扩展导致。Zr48Cu45Al7 BMG具有稳定的拉伸断裂强度分布,利用Weibull统计分析发现其拉伸状态下的Weibull模数为36.5,明显高于一般脆性材料,意味着BMG具有较高的可靠性。 2. 含有CuZr相的Zr47.5Cu47.5Al5 BMG复合材料的拉伸力学性能与晶体相含量和分布有关。随着晶体含量升高,试样的断裂强度逐渐下降,塑性逐渐增加。晶体相含量低于5%的复合材料的应力-应变曲线与完全玻璃态样品类似;含有20%晶体相的BMG复合材料则表现出应变硬化趋势,其屈服强度为730 MPa,断裂强度为1046 MPa,塑性应变为2.0%;以CuZr晶体相为主的试样应力-应变曲线表现出明显的应变硬化现象,拉伸塑性为4%左右,其断裂强度降低至500 MPa左右。 3. 利用基于原子团簇有效堆积的金属玻璃结构模型,较为准确地预测了Fe−Nb−B和Fe−Zr−B合金系具有最佳玻璃形成能力(GFA)的合金成分。实验发现,Fe−Nb−B、Fe−Zr−B三元系和Fe−(Nb, Zr)−B四元系中具有最佳GFA的合金分别为Fe71Nb6B23、Fe77Zr4B19和Fe71(Nb0.8Zr0.2)6B23,其玻璃形成临界尺寸分别为1.5 mm、<1 mm和2 mm。在Fe−B系合金中加入Nb元素较加入Zr元素能够获得更深的共晶反应和更陡峭的液相线,有效地提高了合金的GFA。Fe−(Nb, Zr)−B体系成分空间内具有最佳GFA的Fe71(Nb0.8Zr0.2)6B23合金略偏离连接两个三元成分平面最佳GFA成分的直线上,玻璃形成行为符合相选择关系。 4. 具有高泊松比的Nb元素的加入可以显著提高Fe基BMG的塑性变形能力;同时有利于Fe基BMG中基于(Fe,M)23B6相的网络状结构的形成,从而保持Fe基BMG的超高强度。通过合金设计制备的Fe71Nb6B23 BMG压缩状态下可以发生剪切带的稳定扩展,塑性应变为1.6%;断裂强度为4.85 GPa,为目前报道的强度最高的Fe基BMG。Fe71Nb6B23 BMG在压缩状态下主剪切面发生较大的塑性流变,出现明显的脉络花样;镜面状断口形成周期性纳米条纹。对断口花样与断裂韧度关系的研究说明周期性纳米条纹与BMG的本征变形机理无明显联系。 5. 新发现的Al基BMG的压缩断裂强度约为1050-1140 MPa,其比强度高达3. 4 ´ 105 Nm kg-1。试验机刚度对Al基BMG的压缩变形模式有重要影响。在低刚度条件下,Al基BMG表现为由沿主剪切面发生的单一剪切带失稳扩展导致的宏观脆性断裂,几乎没有塑性变形阶段。而在高刚度的条件下Al基BMG不发生失稳断裂现象;Al86Ni6Y4.5Co2La1.5和Al86Ni7Y4.5Co1La1.5合金的变形模式为单一剪切带的稳定扩展;Al86Ni7Y5Co1La1 合金的初始变形模式则为多重剪切带均匀分布的稳定变形。试样在沿主剪切面的滑移过程中发生锯齿流变,主剪切面上出现滑移台阶。高刚度条件下应变速率对Al基BMG的压缩变形有一定影响:随着应变速率的增加,试样沿主剪切面的滑移速度增加,主剪切面上的滑移台阶越来越不明显;高应变速率下Al86Ni7Y5Co1La1合金的稳定均匀塑性变形能力下降,压缩变形模式变为单一剪切带的稳定扩展。
其他摘要In contrast to crystalline materials, metallic glasses have significant advantages such as high strength, high specific strength, high elastic limit and good wear resistant property. However, lack of dislocation and hence the strain hardening capability make bulk metallic glasses (BMGs) prone to catastrophic fracture, they show essentially no macroscopic uniform plastic deformation due to the unstable prolongation of the shear band at room temperature, which restrict the wide applicaton of the BMGs as structral materials. Recent investigations have shown that some BMGs could sustain a certain extent of plastic deformation in compression at room temperature, which can be attributed to their resistance to the rapidly prolongation of shear band or cracks and the following catastrophic failure. But the deformation mechanism and the origin of the plasticity of BMGs were not well understood so far. The plasticity of BMG is closely related to the shear deformation behavior, this is significant to the potential application of BMG as structral materials. In the present thesis, the mechanical property and deformation behavior of three typical BMG systems, Zr-, Fe- and Al-based BMGs, were investigated systematically under uniaxial tension or compression, to establish the relationship between the mechanical property and the shear deformation of BMGs under uniaxial loading mode. The main results are summaried as follow: 1. The tensile fracture of Zr-based BMG is dominated by shear behavior, no significant plastic strains were observed from the tensile strain-stress curves. The similarity in tensile and compressive strengths of the Zr48Cu45Al7 BMG indicates that the fracture mode of BMGs is evidently different from common brittle materials; the tensile fracture is due to the unstable prolongation of the shear band after the shear stress increases to the critical value. The tensile strength of the Zr48Cu45Al7 BMG was found to show a narrow distribution; the Weibull analysis shows that the BMG has a Weibull modulus of 36.5 in tension, which is much higher than those of common brittle materials, indicating the high reliability of the BMG. 2. The tensile properties of the Zr47.5Cu47.5Al5 BMG composites containing the CuZr crystalline phase are determined by the content of the crystalline phase. As the content of the crystalline phase increases, the fracture strength of the sample decreases and the plasticity increases gradually. The tensile strain-stress curve of the composite sample with less than 5% crystalline phase content is similar to that of the fully glassy sample; the composite sample with 20% crystalline phase content exhibits a yield strength of 730 MPa, a fracture strength of 1046 MPa as well as a plastic strain of 2.0%, the tensile strain-stress curve of the sample shows strain hardening behavior; obvious strain hardening behavior can be observed in the samples containing more CuZr crystalline phase, which exhibit a tensile plasticity of about 4% and a lower fracture strength of about 500 MPa. 3. The glass forming compositions predicted by the structure model of BMGs based on the atomic cluster efficient packing are very close to the practical compositions in the Fe-Nb-B and Fe-Zr-B alloy systems. The optimum glass-forming alloys in Fe-Nb-B, Fe-Zr-B and Fe-(Nb,Zr)-B alloy systems are Fe71Nb6B23, Fe77Zr4B19 and Fe71(Nb0.8Zr0.2)6B23, respectively; the corresponding critical size of glass-forming is 1.5 mm, <1 mm and 2 mm, respectively. The addition of Nb produces a deeper eutectic reaction and steeper liquidus line, therefore better glass forming ability than that of Zr in the Fe–B systems. The best glass-forming alloy in the whole Fe–(Nb, Zr)–B system, Fe71(Nb0.8Zr0.2)6B23, deviates from the straight line linking the two best glass-forming alloys in the ternary systems. The glass formation in the whole system agrees well with the phase selection criterion. 4. The addition of Nb which holds a high Poisson’s ratio can improve the plasticity of Fe-based BMG significantly, simultaneously facilitates the formation of the networklike structure of (Fe,M)23B6, leading to the ultrahigh strength of Fe-based BMG. A Fe71Nb6B23 BMG with a plastic strain of 1.6%, as well as a record strength of 4.85 GPa is designed; the BMG can sustain stable prolongation of the shear band in compression. The fracture surface of the Fe71Nb6B23 BMG clearly demonstrates a typical vein pattern related to the plastic flow in the shear plane together with periodical nanoscale corrugations in mirrorlike fracture surfaces. From the relationship between the fracture features and the fracture toughness of the BMG, it is indicated that the periodical nanoscale corrugation is not closely related to the intrinsic deformation mechanism of BMG. 5. The newly developed Al-based BMGs exhibit a strength of about 1050-1140 MPa under uniaxial compression, holding an ultrahigh specific strength of about 3.4 ´ 105 Nm kg-1. The stiffness of the testing machine shows a strong influence on the deformation mechanism of the Al-based BMGs under compression. In a low machine stiffness condition, the Al-based BMGs exhibit macroscopic brittle fracture, failing by unstable prolongation of one dominant shear band with no obvious plastic deformation. In a high machine stiffness condition, the Al-based BMGs can avoid unstable failure; the deformation mechanism for Al86Ni6Y4.5Co2La1.5 and Al86Ni7Y4.5Co1La1.5 alloy is stable prolongation of one dominant shear band; while Al86Ni7Y5Co1La1 alloy primarily stable deforms by simultaneous operation of uniform multiple shear bands. Serrated flow is observed during the slip of the sample along the dominant shear plane, showing the sliding striations. The deformation mechanism of the Al-based BMGs is sensitive to the strain rate; as the strain rate increasing, the sliding rate along the dominate shear plane increases, the degree of sliding striations in the dominant shear plane is reduced; for Al86Ni7Y5Co1La1 alloy, the capability of stable uniform plastic deformation is restricted under high strain rate, the deformation mechanism of the alloy turns to stable prolongation of one dominant shear band.
页数145
语种中文
文献类型学位论文
条目标识符http://ir.imr.ac.cn/handle/321006/17161
专题中国科学院金属研究所
推荐引用方式
GB/T 7714
姚佳昊. 几种块体金属玻璃室温剪切变形行为研究[D]. 金属研究所. 中国科学院金属研究所,2009.
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