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一种含铼普通铸造高温合金的组织研究
其他题名MICROSTRUCTURE OF A NICKEL BASE Re-CONTAINING SUPERALLOY FOR CONVENTIONAL CASTING
韩帅
学位类型硕士
导师楼琅洪
2008-05-30
学位授予单位中国科学院金属研究所
学位授予地点金属研究所
学位专业材料学
关键词多晶高温合金 凝固 热处理 微观组织
摘要本论文研究了一种含铼普通铸造高温合金铸态、热处理态、蠕变组织及长期时效后微观组织特征及产生机理。 合金的铸态组织主要是由γ基体、(γ + γ΄)共晶、MC碳化物、γ΄析出相和硼化物组成。其中共晶含量6.8%,枝晶干上的γ΄颗粒相对较小,呈立方状,合金中存在两种形貌的MC型碳化物,M为Ti、Ta和Nb。凝固顺序依次是: 合金的铸态组织中,存在枝晶偏析,Ti、 Nb、Ta、Al元素富集在枝晶间处, 而W、Co正好相反,Cr 、Mo在枝晶间的含量与枝晶干的相差不大。Re在共晶含量最低。 在固溶处理过程中,铸态组织中粗大γ΄相(0.5~1.5μm)和( γ + γ΄)共晶溶解,随后的空冷过程中,又从γ固溶体中析出细小的γ΄相,尺寸约为0.1~0.2μm,冷却速率对γ΄相的析出有重要影响,冷却速率越快,γ΄越细小。高温时效的温度与时间也影响γ΄相形貌,时效温度越高,析出的γ΄尺寸越大;时效时间越长,析出的γ΄尺寸越大。高温时效过程中,在晶界上形成带有γ΄包层M6C碳化物颗粒状,在枝晶干上析出颗粒状TCP相。合金的硬度随着高温时效的温度的升高而升高,进一步达到峰值后,随着高温时效温度升高而降低。 在持久过程中,γ΄相筏化,且形筏方向沿[001] 方向。在应力的诱导下合金的枝晶干和晶界上有相析出,在它周围未见有位错的堆积。固溶处理越充分,枝晶干上析出的γ΄相越少。蠕变断裂的方式是沿晶断,断口既有韧性断裂的韧窝,也有脆性断裂的解理面。 在900C长期时效过程中,γ΄相尺寸随时效时间延长而增大,即使2000h以后γ΄相仍然呈立方状。此外长期时效过程中,晶界产生M6C 、M23C6和γ΄包层,1000h无TCP相析出,2000h后析出一定量的针状相。 铼的加入提高了MC碳化物和共晶( γ + γ΄)形成温度,也提高了γ΄的析出温度。由于铼加剧了共晶反应偏析,促进了含Re的TCP相在共晶外围析出。由于受到共晶潜热和Re促进形核的影响,在共晶外围区域形成了类枝晶γ΄相。
其他摘要In this dissertation, microstructure of a nickel base Re-containing superalloy for conventional casting at different conditions was investigated. Microstructure of the as-cast alloy is mainly composed of γ matrix,γ΄ precipitation,(γ + γ΄ ) eutectic, MC carbides and borides. The results show that the solidification and precipitation sequence of this superalloy is as follows: γ΄ precipitations at dendrite core are bigger than those at interdendritic region. There are two kinds of MC carbides in the alloy, one is graininess MC carbide; the other is Chinese script MC carbide. They are mainly composed of Ti、Ta and Nb containing carbide. Severe dendritic segregation leads to the formation of a lot of (γ + γ΄ ) eutectics. Ti, Nb, Ta and Al are rich in interdendritic region, while Co and W are rich in dendrite core. No strong segregation profile of Cr, Mo and Re are observed. During solution treatment, γ΄precipitations and (γ + γ΄ ) eutectics are gradual solutionised as the temperature of solution treatment rises. During cooling process,γ΄reprecipitates, but in a much smaller size. The faster specimen cools, the smaller γ΄ becomes. The morphology of γ΄ depends on both the temperature and time of high temperature ageing treatment. The higher the temperature is, the bigger the γ΄ becomes; the longer the time is, the bigger the γ΄ becomes. During high temperature ageing treatment, M6C with γ΄ cladding precipitates along grain boundary; graininess TCP precipitates in dendrite core. Relation between the temperature of ageing and hardness is: hardness rises as the temperature rises to a peak value, and then hardness falls as the temperature rises. During creep process, γ΄ raftes in parts of grain, orientation of γ΄ rafting is [001]. The stress causes γ΄ precipitating in the grain and along grain boundary, without dislocation. The more sufficient degree of solution becomes, the less γ΄ precipitates in the dendrite core. SEM observation on the fracture surfaces and longitudinal sections showed that the cracks initiate at the sample surface or the microporocities and the coarse MC carbide particles on the inner grain boundaries, and propagate along grain boundaries. An investigation on the microstructure evolution of the experimental alloy during long-term aging shows that the γ΄ precipitate coarsens gradually during the long-term aging at both 900℃. After long-term aging at 900℃ , M6C, M23C6 and γ΄ precipitated along grain boundary. After long-term aging at 900℃ for 1000h, no TCP precipitates; for 2000, much acicular TCP precipitate. Re causes an increase in (γ + γ΄) eutectic temperature, MC carbide formation temperature and γ΄ precipitating temperature. Re causes an increase in eutectic reaction segregation as well as solidification segregation. There is a eutectic reaction segregation region around eutectic caused by eutectic forming, which is rich in Cr and Mo, and devoid of Al and Ta. In the region,  with γ΄ ladding, rich in Cr, W and Mo, form from residual liquid; the pseudo-dendritic γ΄ precipitates form, which result from latent heat of eutectic reaction and impact of Re increasing in  precipitating temperature together.
页数76
语种中文
文献类型学位论文
条目标识符http://ir.imr.ac.cn/handle/321006/17179
专题中国科学院金属研究所
推荐引用方式
GB/T 7714
韩帅. 一种含铼普通铸造高温合金的组织研究[D]. 金属研究所. 中国科学院金属研究所,2008.
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