IMR OpenIR
GH761合金热变形及热处理制度研究
其他题名Hot Deformation and Heat Treatment of GH761 Alloy
赵美兰
学位类型硕士
导师孙文儒
2008-05-30
学位授予单位中国科学院金属研究所
学位授予地点金属研究所
学位专业材料学
关键词Gh761 热变形 再结晶 热处理 力学性能
摘要本文采用热模拟方法研究了GH761变形高温合金的热变形行为以及再结晶和组织演变规律,为利用等温锻改善合金的组织性能提供研究基础;进一步研究热处理工艺,使合金获得合适的晶粒组织以及较好的晶内和晶界强化匹配,提高合金的塑性和韧性,为实际生产提供指导。 研究了GH761合金在990℃-1100℃和0.03s-1-0.001s-1变形条件下的应力应变行为:当变形温度T一定时,随应变速率έ的降低,变形峰值应力σp和稳态流动开始应力σs及与它们对应的应变εp和εs均降低;在相同应变速率下,随T升高,σp、σs及εs均降低,但εp基本不变。建立了合金的热变形本构方程。 建立了GH761合金的功率耗散图:随着应变速率升高,功率耗散因子η逐渐升高;随应变增加,相同温度和应变速率下η值有所降低;高应变速率变形时,η值在1050℃相对较大,中低应变速率变形时,η值随温度升高略有降低;动态回复和动态再结晶与功率耗散情况密切相关,最高η值对应合金动态再结晶最充分。在本文实验条件下,塑性失稳准则成立,GH761合金的热变形未发生失稳现象。 确定了细化合金晶粒组织的热加工原则:GH761合金的动态再结晶是缺陷控制过程。温度越高,应变速率越小,变形过程中回复作用越强烈,导致位错密度大大降低,从而降低再结晶的形核速率,同时促进再结晶核心的快速长大,不利于晶粒的细化;降低变形温度和提高变形速率是细化再结晶组织的重要途径。当变形达到最大软化程度时,合金具有最均匀和细小的组织;进一步变形,由于形核密度小,晶界迁移速率快,晶粒不但没有细化,反而有所长大。细化原始晶粒,相同变形条件下,再结晶晶粒尺寸相应减少。变形结束后继续保温或加热,随温度升高能量释放更加彻底,晶粒长得更大。 研究了η相的析出规律及其对再结晶组织的影响:η相析出峰位于990℃附近。η相析出阻碍再结晶晶粒长大,显著细化晶粒组织。 固溶时间超过2h对合金组织和650℃拉伸性能影响均不大。固溶升温速率对合金组织和性能没有明显影响;1120℃固溶后合金晶粒尺寸同1090℃固溶相比明显增大,晶粒间协调性变差,合金的拉伸塑性明显降低;850℃时效与830℃时效相比,更有利于晶界强化相的析出,从而提高合金拉伸塑性;合金的最佳热处理制度为1090℃固溶加850℃时效。
其他摘要Hot deformation behaviour, recrystallization and evolution of GH761 alloy were investigated via hot compression test, aiming at providing groundwork for isothermal forging process which is an advanced technology to improve the microstructure and properties of wrought superalloy. In addition, heat treatment research was studied to obtain microstructure which matches with optimal mechanical properties. The stress-strain behaviour of GH761 alloy was studied under the condition of 990°C-1100°C and 0.03s-1-0.001s-1. The peak stress σp and corresponding strain εp, steady-state stress σs and εs corresponding to the point the steady state flow begins decrease with decreasing strain rate at constant deformed temperature. At constant strain rate, σp, σs and εs drop with rising temperature, but εp does not change obviously. The hot deformation constitutive equation was calculated. The map of efficiency of power dissipation was set up. Efficiency of power dissipation (η) increases with rising strain rate. The value of η decreases with increasing strain, and it is relatively higher at 1050°C at high strain rate while decreases slightly with rising temperature at medium and low strain rate. Dynamic recovery (DRV) and dynamic recrystallization (DRX) correlate with the value of η. DRX is fullest under deformation condition which corresponds to highest η. In this research, plasticity failure does not occur, which is in good agreement with the criterion of plasticity instability. Microstructure and recrystallization behavior at different deformed conditions were analyzed. Nucleation during DRX is controlled by density of defect. DRV, which is reinforced with increasing temperature and decreasing strain rate, reduces dislocation density, and thus reduces the nucleation rate and promotes the grain growth. Thus, dropping temperature and enhancing strain rate is necessary to refine the grain microstructure. The microstructure is most homogenous and finest when the DRX is just finished. Further deformation would promote the grain growth due to low nucleation rate and high growth rate. Increasing temperature coarsens the grain size, favors defect annihilation and hinders nucleation, which offsets the effect of accelerating DRX, so εp is constant with increasing temperature. Reducing the original grain size refines the DRX microstructure of alloy. Residual energy is released more completely and grain grows larger when the deformed alloy is heat treated at higher temperature. It was determined that η phase precipitates fastest around 990°C. The grain size was largely reduced by the precipitation of η phase which hinders the DRX and grain growth. The effect of heating rate and solution time on microstructure and 650°C tensile property of GH761 are not evident. Grain size solution treated at 1120°C is larger than that at 990°C, and grain boundary precipitation aging at 830°C is less than that at 850°C. As a result, tensile plasticity is reduced by 1120°C solution and 830°C aging. It was determined that the 1090°C solution and 850°C aging is a proper heat treatment for GH761 alloy to obtain larger tensile plasticity and satisfactory combined mechanical properties.
页数79
语种中文
文献类型学位论文
条目标识符http://ir.imr.ac.cn/handle/321006/17209
专题中国科学院金属研究所
推荐引用方式
GB/T 7714
赵美兰. GH761合金热变形及热处理制度研究[D]. 金属研究所. 中国科学院金属研究所,2008.
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