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Zr基和Fe基大块非晶合金的设计、制备和表征
其他题名Design, Synthesis and Characterization of Zr-and Fe-based Bulk Amorphous Alloys
MUHAMMAD IQBAL
学位类型博士
导师胡壮麒
2008-05-29
学位授予单位中国科学院金属研究所
学位授予地点金属研究所
学位专业材料学
关键词块状非晶合金 非晶形成能力 晶化 力学性能 纳米压痕 表面改性
摘要本论文通过综合考虑多种非晶合金形成能力的经验法则,通过添加不同的合金元素如Fe、Y、Nb、Ti、Si、W、Gd、Dy、Er、Pd、V等,成功获得了几种具有较高玻璃形成能力的Zr(5mm)基和Fe(mm)基非晶合金。发现合金成分接近共晶成分时,具有良好的热稳定性,Zr基合金最高达130K,Fe基合金达70K。 研究了两种合金体系的非晶晶化行为发现,对于Zr基非晶合金中,形成的新相主要有NiZr2,CuZr2,Cu10Zr7,Al3Zr等。在Fe基非晶合金和非晶钢中形成了诸如Cr23C6、γ Fe 和η-Fe3Mo3C等晶体相,阐明了形成晶体相的类型和顺序。 Zr基非晶合金的最高压缩断裂强度可达1988MPa。V、Y、Ti和Nb元素的添加都有助于改善Zr基非晶合金的机械性能。Zr基非晶合金的纳米硬度和弹性模量通常在5.3-11.3 GPa 和84-131 GPa范围内变化。 Fe基非晶合金的维氏硬度最高可达1548 MPa,纳米硬度和弹性模量通常在14.9-22.3 GPa 和240-337 GPa范围内变化,显而易见,其值远远高于Zr基非晶合金的。 通过表面改性手段使得合金表面析出纳米尺寸晶态相,如通过对非晶合金表面进行1小时的离子辐射处理,合金的纳米硬度和弹性模量分别可以提高43 %和25 %。对Zr基和Fe基非晶合金进行热处理的时候,随着热处理温度的提高,二者的纳米硬度都随之升高。 非晶合金的压缩断口分析表明,非晶合金的压缩断裂不符合Tresca准则;剪切带的形成符合绝热软化假说。非晶合金性能的改善归功于剪切带的分叉、交错和增殖。在压缩试样的断口表明形成了脉纹花样、高密度的液滴和局部的熔化等断口特征。
其他摘要According to criterions of Inoue’s rules, e/a ratio and Ra, and minor alloying, Zr- and Fe- based BMGs with good GFA, thermal stability and mechanical properties were successfully designed and synthesized. The results show that the alloys which have compositions close to eutectic composition have good thermal properties, while worse mechanical properties than that of alloys with a eutectic compositions. The maximum size and DTx are 5mm, 7 mm and 130K, 70K for Zr-, Fe-based alloys respectively. Al/Ni ratio strongly affect the crystallization behavior and properties of Zr-based alloys. For Zr-based alloys, the maximum activation energy of crystallization is about 400 kJ/mol. The phases identified in annealed samples mainly are NiZr2,CuZr2 and Cu10Zr7, there is little change after different elements addition. The maximum compressive fracture stress reaches 1988 MPa for Zr64.5Ni15.5Al11.5Cu8.5. The addition of V, Y, Ti and Nb has beneficial effect on mechanical properties of Zr-based alloys. The nanohardness, elastic modulus, H/E ratio, elastic recovery limits and percentage of elastic recovery %R ranges in between 5.3-11.3 GPa and 84-131 GPa, 0.05-0.09, 0.6-0.78 and 22-40 respectively. Heat treatment strongly affects the mechanical properties such as Vicker’s hardness and nanohardness of Zr based BMGs. For Fe-based alloys, DSC results reveal double stage crystallization reaction. The maximum activation energy of crystallization is about 606 kJ/mol for Fe60Zr10B15Co7Mo5.5Y2Si0.5 alloy. phases like Cr23C6、γ-Fe andη-Fe3Mo3C etc were identified in heat-treated samples. The maximum Vicker’s hardness of Fe-based alloy reaches 1548 MPa for Fe50Cr14Mo14C14B6Gd2. Fe50Cr14Mo14C14B6Dy2 alloy also had superior mechanical properties. The nanohardness, elastic modulus, H/E ratio, elastic recovery limits and percentage of elastic recovery %R ranges in between 14.9-22.3 GPa and 240-337 GPa, 0.062-0.067, 0.67-0.73 and 28-33 respectively. The Vicker’s hardness and nanohardness increase as the annealing temperature increase. Ion irradiation of Zr55Cu30Al10Ni5 alloy up to 1h resulted in an increase of 43 % in nanohardness and 25 % of elastic modulus. Electron beam melting successfully produce composite containing nanocrystalline phase on the surface of the Zr55Cu30Al10Ni5 alloy. Crystalline phases are NiZr2, CuZr2 and Cu10Zr7. Microhardness of the sample having fine crystalline phases is higher than that of the samples having coarse crystalline phases. The branching and intersected shear bands responsible for improvement of alloy’s ductility. The veins patterns, high density of liquid droplets, localized melting formed on the fracture surface of compressive sample, which is consistent with the adiabatic heating theory.
页数254
语种中文
文献类型学位论文
条目标识符http://ir.imr.ac.cn/handle/321006/17213
专题中国科学院金属研究所
推荐引用方式
GB/T 7714
MUHAMMAD IQBAL. Zr基和Fe基大块非晶合金的设计、制备和表征[D]. 金属研究所. 中国科学院金属研究所,2008.
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