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Hydrogen-based direct reduction of iron oxide at 700 degrees C: Heterogeneity at pellet and microstructure scales
Ma, Yan1; Souza Filho, Isnaldi R.1; Zhang, Xue1,2; Nandy, Supriya1; Barriobero-Vila, Pere3; Requena, Guillermo3,4; Vogel, Dirk1; Rohwerder, Michael1; Ponge, Dirk1; Springer, Hauke1,5; Raabe, Dierk1
Corresponding AuthorMa, Yan(y.ma@mpie.de) ; Raabe, Dierk(d.raabe@mpie.de)
2022-10-01
Source PublicationINTERNATIONAL JOURNAL OF MINERALS METALLURGY AND MATERIALS
ISSN1674-4799
Volume29Issue:10Pages:1901-1907
AbstractSteel production causes a third of all industrial CO2 emissions due to the use of carbon-based substances as reductants for iron ores, making it a key driver of global warming. Therefore, research efforts aim to replace these reductants with sustainably produced hydrogen. Hydrogen-based direct reduction (HyDR) is an attractive processing technology, given that direct reduction (DR) furnaces are routinely operated in the steel industry but with CH4 or CO as reductants. Hydrogen diffuses considerably faster through shaft-furnace pellet agglomerates than carbon-based reductants. However, the net reduction kinetics in HyDR remains extremely sluggish for high-quantity steel production, and the hydrogen consumption exceeds the stoichiometrically required amount substantially. Thus, the present study focused on the improved understanding of the influence of spatial gradients, morphology, and internal microstructures of ore pellets on reduction efficiency and metallization during HyDR. For this purpose, commercial DR pellets were investigated using synchrotron high-energy X-ray diffraction and electron microscopy in conjunction with electron backscatter diffraction and chemical probing. Revealing the interplay of different phases with internal interfaces, free surfaces, and associated nucleation and growth mechanisms provides a basis for developing tailored ore pellets that are highly suited for a fast and efficient HyDR.
Keywordhydrogen-based direct reduction iron oxide microstructure spatial gradient metallization
Funding OrganizationWalter Benjamin Programme of the Deutsche Forschungsgemeinschaft ; Capes-Humboldt ; Heisenberg Programme of the Deutsche Forschungsgemeinschaft
DOI10.1007/s12613-022-2440-5
Indexed BySCI
Language英语
Funding ProjectWalter Benjamin Programme of the Deutsche Forschungsgemeinschaft[468209039] ; Capes-Humboldt[88881.512949/2020-01] ; Heisenberg Programme of the Deutsche Forschungsgemeinschaft[SP 1666 2/1]
WOS Research AreaMaterials Science ; Metallurgy & Metallurgical Engineering ; Mining & Mineral Processing
WOS SubjectMaterials Science, Multidisciplinary ; Metallurgy & Metallurgical Engineering ; Mining & Mineral Processing
WOS IDWOS:000842414200010
PublisherSPRINGER
Citation statistics
Cited Times:1[WOS]   [WOS Record]     [Related Records in WOS]
Document Type期刊论文
Identifierhttp://ir.imr.ac.cn/handle/321006/174474
Collection中国科学院金属研究所
Corresponding AuthorMa, Yan; Raabe, Dierk
Affiliation1.Max Planck Inst Eisenforsch GmbH, Max Planck Str 1, D-40237 Dusseldorf, Germany
2.Chinese Acad Sci, Corros Ctr, Inst Met Res, Shenyang 110016, Peoples R China
3.German Aerosp Ctr, Inst Mat Res, D-51147 Cologne, Germany
4.Rhein Westfal TH Aachen, Lehr & Forschungsgebiet Metall Strukturen & Werks, D-52062 Aachen, Germany
5.Rhein Westfal TH Aachen, Inst Bildsame Formgebung, Intzestr 10, D-52072 Aachen, Germany
Recommended Citation
GB/T 7714
Ma, Yan,Souza Filho, Isnaldi R.,Zhang, Xue,et al. Hydrogen-based direct reduction of iron oxide at 700 degrees C: Heterogeneity at pellet and microstructure scales[J]. INTERNATIONAL JOURNAL OF MINERALS METALLURGY AND MATERIALS,2022,29(10):1901-1907.
APA Ma, Yan.,Souza Filho, Isnaldi R..,Zhang, Xue.,Nandy, Supriya.,Barriobero-Vila, Pere.,...&Raabe, Dierk.(2022).Hydrogen-based direct reduction of iron oxide at 700 degrees C: Heterogeneity at pellet and microstructure scales.INTERNATIONAL JOURNAL OF MINERALS METALLURGY AND MATERIALS,29(10),1901-1907.
MLA Ma, Yan,et al."Hydrogen-based direct reduction of iron oxide at 700 degrees C: Heterogeneity at pellet and microstructure scales".INTERNATIONAL JOURNAL OF MINERALS METALLURGY AND MATERIALS 29.10(2022):1901-1907.
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