A novel strategy for reducing sheet springback by coupled with high strain rate and shear deformation via impact hydroforming

doi:10.1016/j.jmapro.2024.10.076

IMR OpenIR

	A novel strategy for reducing sheet springback by coupled with high strain rate and shear deformation via impact hydroforming
	Xia, Liangliang 1; Xu, Yong 2; Xie, Wenlong 2; Li, Jie 3; Liu, Xuefei 3; Pokrovsky, Artur I.4; Zhang, Shi-Hong 2
通讯作者	Xu, Yong(yxu@imr.ac.cn)
	2024-12-26
发表期刊	JOURNAL OF MANUFACTURING PROCESSES
ISSN	1526-6125
卷号	132 页码:392-403
摘要	Springback is a critical factor in controlling the tolerance of thin-walled, curved components during manufacturing. This study proposes a strategy that utilizes impact hydroforming to eliminate springback instead of the traditional method of modifying the die for compensation. Bending tests were conducted on the 2024 aluminum alloy sheet with a bending angle of 120 degrees and bending radius of 30 mm under three different loading modes, i.e. quasi-static rigid punch bending (QSR), high-speed rigid punch bending (HSR), and impact hydro- forming (IHF) bending. Corresponding finite element simulations of these loading modes were also performed, and the simulated springback variations closely matched the experimental results. The experiments revealed that springback decreased with an increase in strain rate, and the use of a liquid medium further facilitated or even eliminated springback. The deformation sequence, strain neutral layer, principal stress, and equivalent plastic strain distribution of the sheet were analyzed under each loading mode. Two primary reasons for the reduction in springback were identified: the high strain rate induced stress relaxation and energy release, and the liquid medium altering the deformation sequence of the sheet, leading to shear deformation. These findings offer a new strategy for achieving forming precision, high efficiency, and low-cost manufacturing complex thin-walled components of made from aviation aluminum alloy.
关键词	Aluminum alloy Springback High strain rate Shear deformation Impact hydroforming
资助者	International Partnership Program of Chinese Academy of Sciences ; Shandong Provincial Natural Science Foundation ; Natural Science Foundation of Chongqing Innovation and development joint fund project
DOI	10.1016/j.jmapro.2024.10.076
收录类别	SCI
语种	英语
资助项目	International Partnership Program of Chinese Academy of Sciences[172GJHZ2022096FN] ; Shandong Provincial Natural Science Foundation[ZR2024QE380] ; Natural Science Foundation of Chongqing Innovation and development joint fund project[CSTB2023NSCQ-LMX0001]
WOS研究方向	Engineering
WOS类目	Engineering, Manufacturing
WOS记录号	WOS:001356156200001
出版者	ELSEVIER SCI LTD
引用统计	被引频次：2[WOS] [WOS记录] [WOS相关记录]
文献类型	期刊论文
条目标识符	http://ir.imr.ac.cn/handle/321006/180122
专题	中国科学院金属研究所
通讯作者	Xu, Yong
作者单位	1.Ludong Univ, Coll Transportat, Yantai 264025, Shandong, Peoples R China 2.Chinese Acad Sci, Inst Met Res, Shenyang 110016, Peoples R China 3.Chongqing Jiangdong Machinery Co Ltd, Chongqing 400000, Peoples R China 4.Natl Acad Sci Belarus, Phys Tech Inst, Minsk 220141, BELARUS
推荐引用方式 GB/T 7714	Xia, Liangliang,Xu, Yong,Xie, Wenlong,et al. A novel strategy for reducing sheet springback by coupled with high strain rate and shear deformation via impact hydroforming[J]. JOURNAL OF MANUFACTURING PROCESSES,2024,132:392-403.
APA	Xia, Liangliang.,Xu, Yong.,Xie, Wenlong.,Li, Jie.,Liu, Xuefei.,...&Zhang, Shi-Hong.(2024).A novel strategy for reducing sheet springback by coupled with high strain rate and shear deformation via impact hydroforming.JOURNAL OF MANUFACTURING PROCESSES,132,392-403.
MLA	Xia, Liangliang,et al."A novel strategy for reducing sheet springback by coupled with high strain rate and shear deformation via impact hydroforming".JOURNAL OF MANUFACTURING PROCESSES 132(2024):392-403.