Study on grinding process and surface defects of SiCp/Al with 20 % volume fraction

doi:10.1007/s12206-024-0613-z

IMR OpenIR

	Study on grinding process and surface defects of SiCp/Al with 20 % volume fraction
	Zhang, Ke 1; Gao, Qi 1; Yin, Xunyu 1; Wang, Quanzhao 2
通讯作者	Gao, Qi(qqonline@163.com)
	2024-07-04
发表期刊	JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY
ISSN	1738-494X
页码	11
摘要	This experiment was designed to study the surface defects of 20 % volume fraction SiCp/Al composites after grinding and to provide the necessary experimental results for optimizing grinding parameters. Based on the two-dimensional cutting simulation model of single particle, the main damage of particles in matrix during machining has been investigated. The particles in SiCp/Al composites are randomly distributed and the tool will cut through multiple particles in a single cut and at different locations. A single particle cutting model was developed to study the different states of particle fragmentation by cutting through the upper, middle and lower parts of the particles respectively. Nine groups of parameters were obtained by orthogonal experimental design, and electroplated diamond grinding rod was used as the grinding tool for grinding experiment. In order to get the best surface grinding parameters, a ternary linear regression equation was selected to be established. Significance test could prove the reliability of the linear regression equation, and then, the optimal solution of this equation can be calculated by the MATLAB genetic algorithm toolbox. From the simulation and experimental results, it can be seen that the stress begins to concentrate when the cutting tool is close to the particle, and when the cutting stress exceeds the ultimate compressive strength, the particle is broken and part of it will be pulled out. The breakage of particles is not one-time, but requires many times of large cutting force to break the particles in sections, and the repeated breakage of particles eventually leads to the generation of overall cracks.
关键词	Grinding mechanism Simulation model Surface roughness Subsurface quality 20 % SiCp/2009Al composites
资助者	National Natural Science Foundation of China ; Project of Natural Science Foundation of Liaoning Province
DOI	10.1007/s12206-024-0613-z
收录类别	SCI
语种	英语
资助项目	National Natural Science Foundation of China[51905083] ; Project of Natural Science Foundation of Liaoning Province[2022-MS-375]
WOS研究方向	Engineering
WOS类目	Engineering, Mechanical
WOS记录号	WOS:001262535700007
出版者	KOREAN SOC MECHANICAL ENGINEERS
引用统计
文献类型	期刊论文
条目标识符	http://ir.imr.ac.cn/handle/321006/188005
专题	中国科学院金属研究所
通讯作者	Gao, Qi
作者单位	1.Liaoning Univ Technol, Fac Mech Engn & Automat, Jinzhou 121001, Peoples R China 2.Chinese Acad Sci, Inst Met Res, Shenyang 110016, Peoples R China
推荐引用方式 GB/T 7714	Zhang, Ke,Gao, Qi,Yin, Xunyu,et al. Study on grinding process and surface defects of SiCp/Al with 20 % volume fraction[J]. JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY,2024:11.
APA	Zhang, Ke,Gao, Qi,Yin, Xunyu,&Wang, Quanzhao.(2024).Study on grinding process and surface defects of SiCp/Al with 20 % volume fraction.JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY,11.
MLA	Zhang, Ke,et al."Study on grinding process and surface defects of SiCp/Al with 20 % volume fraction".JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY (2024):11.