Numerical and experimental analysis of defects control in cross wedge rolling for titanium alloy workpieces

doi:10.1007/s00170-024-14391-0

IMR OpenIR

	Numerical and experimental analysis of defects control in cross wedge rolling for titanium alloy workpieces
	Shi, Mingjie 1,2; Cheng, Ming 1; Liu, Jiaxu 1,2; Chen, Shuaifeng 1; Zhang, Shihong 1; Song, Hongwu 1; Deng, Quanshui 1; Vladimir, Petrenko 3
通讯作者	Cheng, Ming(mcheng@imr.ac.cn)
	2024-10-01
发表期刊	INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
ISSN	0268-3768
卷号	134 期号:7-8 页码:3829-3843
摘要	Through the optimization of tool parameters and the wedge shape, titanium alloy workpieces free of internal and external defects were formed by flat cross wedge rolling (CWR) adopting tools without surface grooves. Firstly, the thermomechanical coupled model of CWR for TC11 (Ti-6.5Al-3.5Mo-1.5Zr-0.3Si) titanium alloy was established in the finite element (FE) software DEFORM-3D, and the effects of forming angle alpha, stretching angle beta, and section reduction Psi were studied. The results showed that in the conventional empirical range of tool parameters, the defect-free workpiece is hard to be rolled by the typical tool structure. To optimize the forming quality of rolled workpieces, a modified tool structure was proposed by introducing an inclined plane with a width of lambda (2-5 mm) on the top of the wedge shape and revising the side wedge plane alpha to a combination of two inclined planes alpha(1) and alpha(2) (alpha >= alpha(1) > alpha(2)). Simulations and experiments demonstrated that the modified tools without surface grooves can achieve TC11 alloy workpieces with smooth surface. When the distance between the top and bottom tools is too large, the rolled workpiece axis is prone to being bent, and the gap from the top tool to the billet should be controlled in the range of 0-0.2 mm to ensure its straightness. Finally, the necking-free TC11 alloy rolled workpieces (Psi = 67.9% and Psi = 82.3%) with smooth surface and excellent internal quality were manufactured by IM500 flat CWR mill at 900 degrees C, 500 mm/s.
关键词	Tool parameters Wedge shape Flat cross wedge rolling Titanium alloy Necking
资助者	International Science and Technology Cooperation Project in Liaoning Province of China ; National Key RD Plan of China ; Sino-Belarus Inter-Governmental S&T Cooperation project
DOI	10.1007/s00170-024-14391-0
收录类别	SCI
语种	英语
资助项目	International Science and Technology Cooperation Project in Liaoning Province of China[2022JH2/10700006] ; International Science and Technology Cooperation Project in Liaoning Province of China[2023JH2/10700014] ; National Key RD Plan of China[SQ2018YFE0119600] ; Sino-Belarus Inter-Governmental S&T Cooperation project[CB02-09]
WOS研究方向	Automation & Control Systems ; Engineering
WOS类目	Automation & Control Systems ; Engineering, Manufacturing
WOS记录号	WOS:001308311700005
出版者	SPRINGER LONDON LTD
引用统计
文献类型	期刊论文
条目标识符	http://ir.imr.ac.cn/handle/321006/189771
专题	中国科学院金属研究所
通讯作者	Cheng, Ming
作者单位	1.Chinese Acad Sci, Shi Changxu Innovat Ctr Adv Mat, Inst Met Res, Shenyang 110016, Peoples R China 2.Univ Sci & Technol China, Sch Mat Sci & Engn, Shenyang 110016, Peoples R China 3.Natl Acad Sci Belarus, Phys Tech Inst, Minsk 220084, BELARUS
推荐引用方式 GB/T 7714	Shi, Mingjie,Cheng, Ming,Liu, Jiaxu,et al. Numerical and experimental analysis of defects control in cross wedge rolling for titanium alloy workpieces[J]. INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY,2024,134(7-8):3829-3843.
APA	Shi, Mingjie.,Cheng, Ming.,Liu, Jiaxu.,Chen, Shuaifeng.,Zhang, Shihong.,...&Vladimir, Petrenko.(2024).Numerical and experimental analysis of defects control in cross wedge rolling for titanium alloy workpieces.INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY,134(7-8),3829-3843.
MLA	Shi, Mingjie,et al."Numerical and experimental analysis of defects control in cross wedge rolling for titanium alloy workpieces".INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY 134.7-8(2024):3829-3843.