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Effect of Alloy Insert on Channel Segregation During Solidification of Sn-10 wt pct Bi Alloy
D. R. Liu; B. G. Sang; X. H. Kang; D. Z. Li
2011
Source PublicationMetallurgical and Materials Transactions B-Process Metallurgy and Materials Processing Science
ISSN1073-5615
Volume42Issue:1Pages:210-223
AbstractA promising approach is proposed for controlling the channel formation during solidification, which is characterized as inserting alloy inserts into the cavity before pouring the melt. A mathematical model, which couples melting with solidification, is developed for simulating the channel formation during solidification of the Sn-10 wt pct Bi alloy in the cavity with alloy inserts. The validity of the model is tested by real-time X-ray observation and experimental measurement. With different superheats, the effects of insert parameters, such as the amount (0.0 pct and 1.2 pct), shape (rod and particle), and initial position, on the melting process of the insert itself, thermosolutal convection, and channel formation are investigated numerically. Calculated results reveal that at a higher superheat, the extent of channel segregation is reduced with the addition of alloy inserts. Because inserts dissolve quickly, only a slight difference in channel formation is noted when the shape and initial position of inserts are changed. At a lower superheat, no channel is formed by adding the alloy inserts. Results are better with the addition of alloy balls. The local positive segregations around the unmelted inserts, which occur when alloy rods are added, are avoided.
description.department[liu, dongrong; sang, baoguang; kang, xiuhong; li, dianzhong] chinese acad sci, inst met res, shenyang 110016, peoples r china. [liu, dongrong] harbin univ sci & technol, sch mat sci & engn, harbin 150040, peoples r china.;liu, dr (reprint author), chinese acad sci, inst met res, shenyang 110016, peoples r china;xhkang@imr.ac.cn
KeywordNickel-base Superalloy Pb-sn Alloys Directional Solidification Melting Behavior Macrosegregation Ingots Convection Scheme Models Liquid
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WOS IDWOS:000286942500022
Citation statistics
Cited Times:13[WOS]   [WOS Record]     [Related Records in WOS]
Document Type期刊论文
Identifierhttp://ir.imr.ac.cn/handle/321006/30510
Collection中国科学院金属研究所
Recommended Citation
GB/T 7714
D. R. Liu,B. G. Sang,X. H. Kang,et al. Effect of Alloy Insert on Channel Segregation During Solidification of Sn-10 wt pct Bi Alloy[J]. Metallurgical and Materials Transactions B-Process Metallurgy and Materials Processing Science,2011,42(1):210-223.
APA D. R. Liu,B. G. Sang,X. H. Kang,&D. Z. Li.(2011).Effect of Alloy Insert on Channel Segregation During Solidification of Sn-10 wt pct Bi Alloy.Metallurgical and Materials Transactions B-Process Metallurgy and Materials Processing Science,42(1),210-223.
MLA D. R. Liu,et al."Effect of Alloy Insert on Channel Segregation During Solidification of Sn-10 wt pct Bi Alloy".Metallurgical and Materials Transactions B-Process Metallurgy and Materials Processing Science 42.1(2011):210-223.
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