Finite element and experimental analysis of machinability during machining of high-volume fraction SiCp/Al composites

IMR OpenIR

	Finite element and experimental analysis of machinability during machining of high-volume fraction SiCp/Al composites
	Zhou, L.; Cui, C.; Zhang, P. F.; Ma, Z. Y.; Ma, ZY (reprint author), Chinese Acad Sci, Inst Met Res, Shenyang 110016, Peoples R China.
	2017-07-01
发表期刊	INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
ISSN	0268-3768
卷号	91 期号:42863 页码:1935-1944
摘要	The machinability, including machined surface, edge quality, and the distribution of the subsurface residual stress, was studied during the orthogonal cutting of high-volume fraction SiCp/Al composites by both finite element analysis and experiments. The effect of cutting parameters on surface roughness, sizes of edge breakout, and residual stress were investigated. The elastic-plastic constitutive model and Johnson-Cook damage model for the Al alloy matrix, and the elastic-brittle failure for SiC particle were implemented in the mechanical properties of composites during the cutting simulation. The results indicate that the surface morphology is primarily dependent on the fracture models of SiC particles, and the formation of the negative shear plain is the main reason of edge breakout. Due to the inhomogeneity in the composites, the distribution of surface and subsurface residual stress is not uniform, and the high residual stress was distributed in the interface between irregular particles and matrix. The average value of residual stress of SiC particle is similar to that of the matrix. The predicted machined surface morphology and edge breakout sizes correlated well with the experimental observation. This study highlights the important role of the fracture model of SiC particles on surface finish and the edge quality. It provides useful information for better understanding of the mechanics in machining of the SiCp/Al composites.; The machinability, including machined surface, edge quality, and the distribution of the subsurface residual stress, was studied during the orthogonal cutting of high-volume fraction SiCp/Al composites by both finite element analysis and experiments. The effect of cutting parameters on surface roughness, sizes of edge breakout, and residual stress were investigated. The elastic-plastic constitutive model and Johnson-Cook damage model for the Al alloy matrix, and the elastic-brittle failure for SiC particle were implemented in the mechanical properties of composites during the cutting simulation. The results indicate that the surface morphology is primarily dependent on the fracture models of SiC particles, and the formation of the negative shear plain is the main reason of edge breakout. Due to the inhomogeneity in the composites, the distribution of surface and subsurface residual stress is not uniform, and the high residual stress was distributed in the interface between irregular particles and matrix. The average value of residual stress of SiC particle is similar to that of the matrix. The predicted machined surface morphology and edge breakout sizes correlated well with the experimental observation. This study highlights the important role of the fracture model of SiC particles on surface finish and the edge quality. It provides useful information for better understanding of the mechanics in machining of the SiCp/Al composites.
部门归属	[zhou, l. ; cui, c. ; zhang, p. f.] shenyang ligong univ, sch mech engn, shenyang 110159, peoples r china ; [zhou, l. ; ma, z. y.] chinese acad sci, inst met res, shenyang 110016, peoples r china
关键词	Composites Orthogonal Cutting Finite Element Simulation Machinability
学科领域	Automation & Control Systems ; Engineering, Manufacturing
资助者	National Natural Science Foundation of China [51175353]; Shenyang Ligong University [4771004kfx21]
收录类别	SCI
语种	英语
WOS记录号	WOS:000404132100039
引用统计	被引频次：47[WOS] [WOS记录] [WOS相关记录]
文献类型	期刊论文
条目标识符	http://ir.imr.ac.cn/handle/321006/78063
专题	中国科学院金属研究所
通讯作者	Ma, ZY (reprint author), Chinese Acad Sci, Inst Met Res, Shenyang 110016, Peoples R China.
推荐引用方式 GB/T 7714	Zhou, L.,Cui, C.,Zhang, P. F.,et al. Finite element and experimental analysis of machinability during machining of high-volume fraction SiCp/Al composites[J]. INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY,2017,91(42863):1935-1944.
APA	Zhou, L.,Cui, C.,Zhang, P. F.,Ma, Z. Y.,&Ma, ZY .(2017).Finite element and experimental analysis of machinability during machining of high-volume fraction SiCp/Al composites.INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY,91(42863),1935-1944.
MLA	Zhou, L.,et al."Finite element and experimental analysis of machinability during machining of high-volume fraction SiCp/Al composites".INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY 91.42863(2017):1935-1944.