Enhanced multiscale modeling of macroscopic and microscopic residual stresses evolution during multi-thermo-mechanical processes

IMR OpenIR

	Enhanced multiscale modeling of macroscopic and microscopic residual stresses evolution during multi-thermo-mechanical processes
	Zhang, X. X.; Wang, D.; Xiao, B. L.; Andrae, H.; Gan, W. M.; Hofmann, M.; Ma, Z. Y.; Ma, ZY (reprint author), Chinese Acad Sci, Shenyang Natl Lab Mat Sci, Inst Met Res, 72 Wenhua Rd, Shenyang 110016, Peoples R China.
	2017-02-05
发表期刊	MATERIALS & DESIGN
ISSN	0264-1275
卷号	115 页码:364-378
摘要	After several decades, it is still difficult to predict "macroscopic and microscopic (M-m)" residual stresses (RSes) in metal matrix composites (MMCs) after welding. In this work, an enhanced multiscale model is developed to predict the evolution of M-m RSes in MMCs during several thermo-mechanical processes including welding. This multiscale model is capable of handling non-zero initial M-m RSes and integrates the temperature history dependent constitutive model (THDCM) at both macroscale and microscale. Meanwhile, thermal source model of friction stir welding (FSW) is integrated. The extension to other welding thermal source is straightforward. This multiscale model is used to study the generation, inheritance, and evolution of M-mRSes in a SiC/Al composite during quenching, FSW and post-welding heat treatment (PWHT). The effects of initial M-mRSes and material constitutive models on the prediction of M-mRSes are systematically assessed. It is found that using the THDCM and taking into account the initial RSes, this multiscale model shows the best predictions of RSes in the FSW joint of MMCs. The predictions agree with the neutron diffraction measurements reasonably well. It is found that the reduction of RSes during PWHT is mainly caused by the stress relaxation during the solution treatment stage. (C) 2016 Elsevier Ltd. All rights reserved.; After several decades, it is still difficult to predict "macroscopic and microscopic (M-m)" residual stresses (RSes) in metal matrix composites (MMCs) after welding. In this work, an enhanced multiscale model is developed to predict the evolution of M-m RSes in MMCs during several thermo-mechanical processes including welding. This multiscale model is capable of handling non-zero initial M-m RSes and integrates the temperature history dependent constitutive model (THDCM) at both macroscale and microscale. Meanwhile, thermal source model of friction stir welding (FSW) is integrated. The extension to other welding thermal source is straightforward. This multiscale model is used to study the generation, inheritance, and evolution of M-mRSes in a SiC/Al composite during quenching, FSW and post-welding heat treatment (PWHT). The effects of initial M-mRSes and material constitutive models on the prediction of M-mRSes are systematically assessed. It is found that using the THDCM and taking into account the initial RSes, this multiscale model shows the best predictions of RSes in the FSW joint of MMCs. The predictions agree with the neutron diffraction measurements reasonably well. It is found that the reduction of RSes during PWHT is mainly caused by the stress relaxation during the solution treatment stage. (C) 2016 Elsevier Ltd. All rights reserved.
部门归属	[zhang, x. x. ; wang, d. ; xiao, b. l. ; ma, z. y.] chinese acad sci, shenyang natl lab mat sci, inst met res, 72 wenhua rd, shenyang 110016, peoples r china ; [andrae, h.] fraunhofer inst ind math, fraunhofer pl 1, d-67663 kaiserslautern, germany ; [gan, w. m.] german engn mat sci ctr, helmholtz zentrum geesthacht, d-21502 geesthacht, germany ; [hofmann, m.] tech univ munich, forschungsneutronenquelle heinz maier leibnitz fr, d-85747 garching, germany
关键词	Residual Stress Metal Matrix Composites Neutron Diffraction Friction Stir Welding Multiscale Model
学科领域	Materials Science, Multidisciplinary
资助者	National Natural Science Foundation of China [51401219]; National Basic Research Program of China [2012CB619600]
收录类别	SCI
语种	英语
WOS记录号	WOS:000390654500040
引用统计	被引频次：22[WOS] [WOS记录] [WOS相关记录]
文献类型	期刊论文
条目标识符	http://ir.imr.ac.cn/handle/321006/78296
专题	中国科学院金属研究所
通讯作者	Ma, ZY (reprint author), Chinese Acad Sci, Shenyang Natl Lab Mat Sci, Inst Met Res, 72 Wenhua Rd, Shenyang 110016, Peoples R China.
推荐引用方式 GB/T 7714	Zhang, X. X.,Wang, D.,Xiao, B. L.,et al. Enhanced multiscale modeling of macroscopic and microscopic residual stresses evolution during multi-thermo-mechanical processes[J]. MATERIALS & DESIGN,2017,115:364-378.
APA	Zhang, X. X..,Wang, D..,Xiao, B. L..,Andrae, H..,Gan, W. M..,...&Ma, ZY .(2017).Enhanced multiscale modeling of macroscopic and microscopic residual stresses evolution during multi-thermo-mechanical processes.MATERIALS & DESIGN,115,364-378.
MLA	Zhang, X. X.,et al."Enhanced multiscale modeling of macroscopic and microscopic residual stresses evolution during multi-thermo-mechanical processes".MATERIALS & DESIGN 115(2017):364-378.