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Tool wear performance and surface integrity studies for milling DD5 Ni-based single crystal superalloy
Gong, YD; Li, Q; Li, JG; Liu, Y; Sun, Y; Gong, YD (reprint author), Northeastern Univ, Sch Mech Engn & Automat, Shenyang 110819, Liaoning, Peoples R China.
2018-04-01
Source PublicationSCIENCE CHINA-TECHNOLOGICAL SCIENCES
ISSN1674-7321
Volume61Issue:4Pages:522-534
AbstractBased on the results of slot milling experiments on the DD5 Ni-based single crystal superalloy (001) crystal plane along the [110] crystal direction, in this paper, efforts were devoted to investigate the tool wear process, wear mechanism and failure modes of the physical vapor deposition (PVD)-AlTiN and TiAlN coated tools under dry milling and water-based minimum quantity lubrication (MQL) conditions. The scanning electron microscope (SEM) morphological observation and energy dispersive X-ray spectroscopy (EDX) elements analysis methods were adopted. Moreover, under the water-based MQL condition, the surface integrity such as surface roughness, dimensional and shape accuracy, microhardness and microstructure alteration were researched. The results demonstrated that the tool edge severe adhesion with the work material, induced by the high Al content in the PVD-AlTiN coating caused the catastrophic tool tip fracture. In contrast, the PVD-TiAlN tool displayed a steady and uniform minor flank wear, even though the material peeling and slight chipping also occurred in the final stage. In addition, due to the high effective cooling and lubricating actions of the water-based MQL method, the PVD-TiAlN coated tool demonstrated intact tip geometry; consequently it could be repaired and reused even if the failure criterion was attained. Moreover, as the accumulative milling length and the tool wear increased, all indicators of the surface integrity forehand were deteriorated.; Based on the results of slot milling experiments on the DD5 Ni-based single crystal superalloy (001) crystal plane along the [110] crystal direction, in this paper, efforts were devoted to investigate the tool wear process, wear mechanism and failure modes of the physical vapor deposition (PVD)-AlTiN and TiAlN coated tools under dry milling and water-based minimum quantity lubrication (MQL) conditions. The scanning electron microscope (SEM) morphological observation and energy dispersive X-ray spectroscopy (EDX) elements analysis methods were adopted. Moreover, under the water-based MQL condition, the surface integrity such as surface roughness, dimensional and shape accuracy, microhardness and microstructure alteration were researched. The results demonstrated that the tool edge severe adhesion with the work material, induced by the high Al content in the PVD-AlTiN coating caused the catastrophic tool tip fracture. In contrast, the PVD-TiAlN tool displayed a steady and uniform minor flank wear, even though the material peeling and slight chipping also occurred in the final stage. In addition, due to the high effective cooling and lubricating actions of the water-based MQL method, the PVD-TiAlN coated tool demonstrated intact tip geometry; consequently it could be repaired and reused even if the failure criterion was attained. Moreover, as the accumulative milling length and the tool wear increased, all indicators of the surface integrity forehand were deteriorated.
description.department[gong, yadong ; li, qiang ; liu, yin ; sun, yao] northeastern univ, sch mech engn & automat, shenyang 110819, liaoning, peoples r china ; [li, jinguo] chinese acad sci, inst met res, shenyang 110016, liaoning, peoples r china
KeywordMinimum Quantity Lubrication Nickel-based Superalloy Inconel 718 Cutting Forces Alloys Dry Mechanisms Life
Subject AreaEngineering, Multidisciplinary ; Materials Science, Multidisciplinary
Funding OrganizationNational Natural Science Foundation of China [51375082]
Indexed BySCI
Language英语
Document Type期刊论文
Identifierhttp://ir.imr.ac.cn/handle/321006/79389
Collection中国科学院金属研究所
Corresponding AuthorGong, YD (reprint author), Northeastern Univ, Sch Mech Engn & Automat, Shenyang 110819, Liaoning, Peoples R China.
Recommended Citation
GB/T 7714
Gong, YD,Li, Q,Li, JG,et al. Tool wear performance and surface integrity studies for milling DD5 Ni-based single crystal superalloy[J]. SCIENCE CHINA-TECHNOLOGICAL SCIENCES,2018,61(4):522-534.
APA Gong, YD,Li, Q,Li, JG,Liu, Y,Sun, Y,&Gong, YD .(2018).Tool wear performance and surface integrity studies for milling DD5 Ni-based single crystal superalloy.SCIENCE CHINA-TECHNOLOGICAL SCIENCES,61(4),522-534.
MLA Gong, YD,et al."Tool wear performance and surface integrity studies for milling DD5 Ni-based single crystal superalloy".SCIENCE CHINA-TECHNOLOGICAL SCIENCES 61.4(2018):522-534.
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