Effect of Sintering Temperature on Surface Morphology and Roughness of 3D-printed Silicon Ceramic Cores

doi:10.15541/jim20210654

IMR OpenIR

	Effect of Sintering Temperature on Surface Morphology and Roughness of 3D-printed Silicon Ceramic Cores
	Li Qiaolei 1,2; Gu Yue 3; Yu Xuehua 4; Zhang Chaowei 1; Zou Mingke 1; Liang Jingjing 1,3; Li Jinguo 1,3
通讯作者	Liang Jingjing(jjliang@imr.ac.cn) ; Li Jinguo(jgli@nnr.ac.cn)
	2022-03-20
发表期刊	JOURNAL OF INORGANIC MATERIALS
ISSN	1000-324X
卷号	37 期号:3 页码:325-332
摘要	Single crystal superalloy hollow blade is an important part of aero-engine, and its inner cavity structure is prepared by ceramic core. With the increase of thrust-weight ratio of aero-engine, the core structure is more and more complex. Traditional preparation technology is difficult to meet the requirements of complex core preparation. Stereolithography 3D printing of ceramic cores provides a feasible scheme for the preparation of complex cores. In order to improve the surface roughness of stereolithography 3D printed ceramic cores caused by step effect, this study used silicon-based core paste with solid content of 63% (in volume), and the cores of the green bodies were sintered at 1100 degrees C to 1300 degrees C. Microstructure, element distribution, phase composition, surface morphology, and roughness of the silicon-based ceramic core were analyzed. It is found that printed surface of the core is smooth without obvious surface defects. Roughness of the printed surfaces of the sintered cores at 1100, 1200 and 1300 degrees C are 1.83, 1.24 and 1.44 mu m, respectively. Their surface of lamellar stacking direction has lamellar structure characteristics, and microcracks appear between lamellar, and surface roughness of core sintered above 1200. meets the requirements (R-a <= 2.0 mu m) of hollow blade. Sintering temperatures affect the liquid content, mullite production, mullite formation morphology, and glass phase distribution of cores during the sintering process, and the surface roughness of stereolithography 3D-printed silicon ceramic cores is positively affected. Stereolithography 3D printing ceramic core technology combined with sintering process can produce a silicon-based ceramic core which surface roughness meets the requirements of an advanced hollow blade.
关键词	stereolithography 3D printing ceramic core surface morphology roughness
资助者	National Science and Technology Major Project ; National Key Research and Development Program of China ; Fundamental Research Funds for Central Universities
DOI	10.15541/jim20210654
收录类别	SCI
语种	英语
资助项目	National Science and Technology Major Project[2017-VI-0002-0072] ; National Science and Technology Major Project[Y2019-VII-0011-0151] ; National Key Research and Development Program of China[2018YFB1106600] ; Fundamental Research Funds for Central Universities[WK5290000002]
WOS研究方向	Materials Science
WOS类目	Materials Science, Ceramics
WOS记录号	WOS:000778168100011
出版者	SCIENCE PRESS
引用统计	被引频次：12[WOS] [WOS记录] [WOS相关记录]
文献类型	期刊论文
条目标识符	http://ir.imr.ac.cn/handle/321006/173011
专题	中国科学院金属研究所
通讯作者	Liang Jingjing; Li Jinguo
作者单位	1.Chinese Acad Sci, Shi Changxu Innovat Ctr Adv Mat, Inst Met Res, Shenyang 110016, Peoples R China 2.Univ Sci & Technol China, Sch Mat Sci & Engn, Shenyang 110016, Peoples R China 3.CAS Key Lab Space Mfg Technol, Beijing 100094, Peoples R China 4.Chinese Acad Sci, Shenyang Inst Automat, Shenyang 110016, Peoples R China
推荐引用方式 GB/T 7714	Li Qiaolei,Gu Yue,Yu Xuehua,et al. Effect of Sintering Temperature on Surface Morphology and Roughness of 3D-printed Silicon Ceramic Cores[J]. JOURNAL OF INORGANIC MATERIALS,2022,37(3):325-332.
APA	Li Qiaolei.,Gu Yue.,Yu Xuehua.,Zhang Chaowei.,Zou Mingke.,...&Li Jinguo.(2022).Effect of Sintering Temperature on Surface Morphology and Roughness of 3D-printed Silicon Ceramic Cores.JOURNAL OF INORGANIC MATERIALS,37(3),325-332.
MLA	Li Qiaolei,et al."Effect of Sintering Temperature on Surface Morphology and Roughness of 3D-printed Silicon Ceramic Cores".JOURNAL OF INORGANIC MATERIALS 37.3(2022):325-332.