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A Mechanistic Study on the Anti-Corrosive Performance of Zinc-Rich Polyester/TGIC Powder Coatings
Yang, Marshall Shuai1; Huang, Jinbao1; Noel, James Joseph2; Chen, Jian2,3; Barker, Ivan4; Henderson, Jeffrey Daniel4; Zhang, Hui1; Zhang, Haiping5; Zhu, Jesse1
Corresponding AuthorZhang, Hui(hpzhang@tju.edu.cn) ; Zhang, Haiping(hzhang1@uwo.ca)
2022-09-01
Source PublicationPROCESSES
Volume10Issue:9Pages:19
AbstractPowder coatings represent an environmentally friendly VOC-free alternative to widely used solvent-borne zinc-rich coatings, with economic and ecological benefits. In particular, powder coatings have several advantageous properties, such as chemical resistance and mechanical strength. However, the performance and characteristics of polyester-based zinc-containing powder coatings remain unknown. In this study, the corrosion performance of polyester powder coatings containing up to 80% zinc is compared. Electrochemical and salt-spray testing results indicate that coatings formulated with 80% zinc demonstrate superior anti-corrosive properties than coatings with lower zinc dosages. Two distinct behavioral phases of the coating with 80% zinc were observed by measurements of open circuit potential (OCP) and polarization resistance (R-p) during immersion tests-a phase indicative of a barrier effect and a phase consistent with galvanic protection. The evolution of the coating was further characterized and interpreted as five stages by electrochemical impedance spectroscopy (EIS), and the mechanistic details were discussed. This UV-resistant single-layer powder coating has the potential to replace the commonly used high-VOC multi-layer liquid coating systems at a significantly lower cost.
Keywordpowder coatings polyester zinc-rich anti-corrosive pigment sacrificial anode galvanic barrier EIS electrochemical impedance spectroscopy
Funding OrganizationNatural Sciences and Engineering Research Council of Canada (NSERC) Discovery Grant ; NSERC
DOI10.3390/pr10091853
Indexed BySCI
Language英语
Funding ProjectNatural Sciences and Engineering Research Council of Canada (NSERC) Discovery Grant[RGPIN-2018-06256] ; NSERC[RGPIN-2018-06672]
WOS Research AreaEngineering
WOS SubjectEngineering, Chemical
WOS IDWOS:000856767400001
PublisherMDPI
Citation statistics
Cited Times:4[WOS]   [WOS Record]     [Related Records in WOS]
Document Type期刊论文
Identifierhttp://ir.imr.ac.cn/handle/321006/175535
Collection中国科学院金属研究所
Corresponding AuthorZhang, Hui; Zhang, Haiping
Affiliation1.Western Univ, Dept Chem & Biochem Engn, London, ON N6A 5B9, Canada
2.Western Univ, Dept Chem, London, ON N6A 5B7, Canada
3.Chinese Acad Sci, Inst Met Res, Key Lab Nucl Mat & Safety Assessment, Shenyang 110016, Peoples R China
4.Western Univ, Surface Sci Western, London, ON N6G 0J3, Canada
5.Tianjin Univ, Collaborat Innovat Ctr Chem Sci & Engn Tianjin, Sch Chem Engn & Technol, Tianjin 300072, Peoples R China
Recommended Citation
GB/T 7714
Yang, Marshall Shuai,Huang, Jinbao,Noel, James Joseph,et al. A Mechanistic Study on the Anti-Corrosive Performance of Zinc-Rich Polyester/TGIC Powder Coatings[J]. PROCESSES,2022,10(9):19.
APA Yang, Marshall Shuai.,Huang, Jinbao.,Noel, James Joseph.,Chen, Jian.,Barker, Ivan.,...&Zhu, Jesse.(2022).A Mechanistic Study on the Anti-Corrosive Performance of Zinc-Rich Polyester/TGIC Powder Coatings.PROCESSES,10(9),19.
MLA Yang, Marshall Shuai,et al."A Mechanistic Study on the Anti-Corrosive Performance of Zinc-Rich Polyester/TGIC Powder Coatings".PROCESSES 10.9(2022):19.
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