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Dissimilar friction stir welding of 2219-T8 and 2195-T8 aluminum alloys: part I-microstructure evolution and mechanical properties
Wang, Zhenlin1,2; Zhu, Wenli3; Zhang, Zhen1,2; Wang, Beibei1; Xue, Peng1,2; Ni, Dingrui1,2; Liu, Fengchao1; Xiao, Bolv1,2; Ma, Zongyi1,2; Wang, Feifan3; Zheng, Weidong3
Corresponding AuthorZhang, Zhen(zhangzhen@imr.ac.cn) ; Ni, Dingrui(drni@imr.ac.cn)
2023-06-05
Source PublicationJOURNAL OF MATERIALS SCIENCE
ISSN0022-2461
Pages18
AbstractThe need for 2219 aluminum alloy and 2195 Al-Li alloy dissimilar friction stir welding (FSW) arises as the conventional 2219Al alloy was gradually replaced by the novel 2195Al alloy in fabrication of fuel tanks. However, the systematic investigation about the effect of welding parameters and material positioning on the microstructure evolution and mechanical properties of dissimilar FSW 2219Al/2195Al joints is lacking. In the present study, 2219Al-T8/2195Al-T8 plates were subjected to FSW under rotation rates of 800-1200 rpm and welding speeds of 200-800 mm min(-1) with placing 2219Al-T8 alloys on the advancing side (AS) and retreating side (RS), respectively. The results showed that sound FSW joints were obtained under all the welding conditions. Welding parameters and material positioning affected the joint strength and fracture failure behavior. The FSW thermal cycle resulted in low hardness zones (LHZs) on both the 2219Al-T8 and 2195Al-T8 sides. The LHZ on the 2219Al-T8 side, characterized by partial coarsening of theta ' (Al2Cu) precipitates and dissolution of the residual precipitates, showed the minimum hardness in the entire FSW joints. When 2219Al-T8 alloy was placed on the AS, the LHZ on the 2219Al-T8 side experienced higher peak temperature, and therefore more dissolution of theta ' than that on the RS, thereby obtaining higher tensile strength. The tensile strength of the FSW joints at room temperature and - 196 degrees C largely increased as the welding speed increased from 200 to 400 mm min(-1). The FSW joints presented much higher tensile strength at - 196 degrees C than that at room temperature under the identical welding parameters and material position. The FSW joints fractured along the LHZ on the 2219Al-T8 side during tension. For the bending testing, the up and down bending failure angles were about 91-117 degrees and 88-109 degrees, respectively, with the weak zone appearing in "S" line or HAZ on the 2195Al-T8 side.
Funding OrganizationNational Natural Science Foundation of China ; Youth Innovation Promotion Association of the Chinese Academy of Sciences ; Liaoning Province Excellent Youth Foundation ; Natural Science Foundation of Liaoning Province
DOI10.1007/s10853-023-08637-7
Indexed BySCI
Language英语
Funding ProjectNational Natural Science Foundation of China[U21B6004] ; National Natural Science Foundation of China[52275392] ; Youth Innovation Promotion Association of the Chinese Academy of Sciences[Y2021061] ; Liaoning Province Excellent Youth Foundation[2021YQ01] ; Natural Science Foundation of Liaoning Province[2021MS011]
WOS Research AreaMaterials Science
WOS SubjectMaterials Science, Multidisciplinary
WOS IDWOS:001000914200006
PublisherSPRINGER
Citation statistics
Document Type期刊论文
Identifierhttp://ir.imr.ac.cn/handle/321006/178298
Collection中国科学院金属研究所
Corresponding AuthorZhang, Zhen; Ni, Dingrui
Affiliation1.Chinese Acad Sci, Inst Met Res, Shi Changxu Innovat Ctr Adv Mat, Shenyang 110016, Peoples R China
2.Univ Sci & Technol China, Sch Mat Sci & Engn, 72 Wenhua Rd, Shenyang 110016, Peoples R China
3.China Acad Launch Vehicle Technol, Beijing 100076, Peoples R China
Recommended Citation
GB/T 7714
Wang, Zhenlin,Zhu, Wenli,Zhang, Zhen,et al. Dissimilar friction stir welding of 2219-T8 and 2195-T8 aluminum alloys: part I-microstructure evolution and mechanical properties[J]. JOURNAL OF MATERIALS SCIENCE,2023:18.
APA Wang, Zhenlin.,Zhu, Wenli.,Zhang, Zhen.,Wang, Beibei.,Xue, Peng.,...&Zheng, Weidong.(2023).Dissimilar friction stir welding of 2219-T8 and 2195-T8 aluminum alloys: part I-microstructure evolution and mechanical properties.JOURNAL OF MATERIALS SCIENCE,18.
MLA Wang, Zhenlin,et al."Dissimilar friction stir welding of 2219-T8 and 2195-T8 aluminum alloys: part I-microstructure evolution and mechanical properties".JOURNAL OF MATERIALS SCIENCE (2023):18.
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