Tool wear performance and surface integrity studies for milling DD5 Ni-based single crystal superalloy

IMR OpenIR

	Tool wear performance and surface integrity studies for milling DD5 Ni-based single crystal superalloy
	Gong, YD; Li, Q; Li, JG; Liu, Y; Sun, Y; Gong, YD (reprint author), Northeastern Univ, Sch Mech Engn & Automat, Shenyang 110819, Liaoning, Peoples R China.
	2018-04-01
发表期刊	SCIENCE CHINA-TECHNOLOGICAL SCIENCES
ISSN	1674-7321
卷号	61 期号:4 页码:522-534
摘要	Based on the results of slot milling experiments on the DD5 Ni-based single crystal superalloy (001) crystal plane along the [110] crystal direction, in this paper, efforts were devoted to investigate the tool wear process, wear mechanism and failure modes of the physical vapor deposition (PVD)-AlTiN and TiAlN coated tools under dry milling and water-based minimum quantity lubrication (MQL) conditions. The scanning electron microscope (SEM) morphological observation and energy dispersive X-ray spectroscopy (EDX) elements analysis methods were adopted. Moreover, under the water-based MQL condition, the surface integrity such as surface roughness, dimensional and shape accuracy, microhardness and microstructure alteration were researched. The results demonstrated that the tool edge severe adhesion with the work material, induced by the high Al content in the PVD-AlTiN coating caused the catastrophic tool tip fracture. In contrast, the PVD-TiAlN tool displayed a steady and uniform minor flank wear, even though the material peeling and slight chipping also occurred in the final stage. In addition, due to the high effective cooling and lubricating actions of the water-based MQL method, the PVD-TiAlN coated tool demonstrated intact tip geometry; consequently it could be repaired and reused even if the failure criterion was attained. Moreover, as the accumulative milling length and the tool wear increased, all indicators of the surface integrity forehand were deteriorated.; Based on the results of slot milling experiments on the DD5 Ni-based single crystal superalloy (001) crystal plane along the [110] crystal direction, in this paper, efforts were devoted to investigate the tool wear process, wear mechanism and failure modes of the physical vapor deposition (PVD)-AlTiN and TiAlN coated tools under dry milling and water-based minimum quantity lubrication (MQL) conditions. The scanning electron microscope (SEM) morphological observation and energy dispersive X-ray spectroscopy (EDX) elements analysis methods were adopted. Moreover, under the water-based MQL condition, the surface integrity such as surface roughness, dimensional and shape accuracy, microhardness and microstructure alteration were researched. The results demonstrated that the tool edge severe adhesion with the work material, induced by the high Al content in the PVD-AlTiN coating caused the catastrophic tool tip fracture. In contrast, the PVD-TiAlN tool displayed a steady and uniform minor flank wear, even though the material peeling and slight chipping also occurred in the final stage. In addition, due to the high effective cooling and lubricating actions of the water-based MQL method, the PVD-TiAlN coated tool demonstrated intact tip geometry; consequently it could be repaired and reused even if the failure criterion was attained. Moreover, as the accumulative milling length and the tool wear increased, all indicators of the surface integrity forehand were deteriorated.
部门归属	[gong, yadong ; li, qiang ; liu, yin ; sun, yao] northeastern univ, sch mech engn & automat, shenyang 110819, liaoning, peoples r china ; [li, jinguo] chinese acad sci, inst met res, shenyang 110016, liaoning, peoples r china
关键词	Minimum Quantity Lubrication Nickel-based Superalloy Inconel 718 Cutting Forces Alloys Dry Mechanisms Life
学科领域	Engineering, Multidisciplinary ; Materials Science, Multidisciplinary
资助者	National Natural Science Foundation of China [51375082]
收录类别	SCI
语种	英语
WOS记录号	WOS:000430100900005
引用统计	被引频次：6[WOS] [WOS记录] [WOS相关记录]
文献类型	期刊论文
条目标识符	http://ir.imr.ac.cn/handle/321006/79389
专题	中国科学院金属研究所
通讯作者	Gong, YD (reprint author), Northeastern Univ, Sch Mech Engn & Automat, Shenyang 110819, Liaoning, Peoples R China.
推荐引用方式 GB/T 7714	Gong, YD,Li, Q,Li, JG,et al. Tool wear performance and surface integrity studies for milling DD5 Ni-based single crystal superalloy[J]. SCIENCE CHINA-TECHNOLOGICAL SCIENCES,2018,61(4):522-534.
APA	Gong, YD,Li, Q,Li, JG,Liu, Y,Sun, Y,&Gong, YD .(2018).Tool wear performance and surface integrity studies for milling DD5 Ni-based single crystal superalloy.SCIENCE CHINA-TECHNOLOGICAL SCIENCES,61(4),522-534.
MLA	Gong, YD,et al."Tool wear performance and surface integrity studies for milling DD5 Ni-based single crystal superalloy".SCIENCE CHINA-TECHNOLOGICAL SCIENCES 61.4(2018):522-534.