Influence of oxidation related structural defects on localized corrosion in HVAF-sprayed Fe-based metallic coatings

IMR OpenIR

	Influence of oxidation related structural defects on localized corrosion in HVAF-sprayed Fe-based metallic coatings
	Wu, J; Zhang, SD; Sun, WH; Wang, JQ; Wang, JQ (reprint author), Chinese Acad Sci, Inst Met Res, Shenyang Natl Lab Mat Sci, Shenyang 110016, Liaoning, Peoples R China.
	2018-02-15
发表期刊	SURFACE & COATINGS TECHNOLOGY
ISSN	0257-8972
卷号	335 页码:205-218
摘要	Oxidation occurred in thermal spray process is an important problem deteriorating corrosion performance of thermal-sprayed Fe-based metallic coatings due to the formation of Cr-depleted zones and structural defects around the spray formed oxides. To clarify the correlation between the oxidation related structural defects formed during thermal spray process (i.e. the interparticle regions and the connected pores) and the localized corrosion, a dense Fe-based metallic coating with high Cr-content was fabricated, the long term immersion tests which continued for 30 days combined with electrochemical impedance spectroscopy measurements in 3.5 wt% NaCl were performed. It was found that electrolyte solution diffused to the inner coating through the interparticle oxide layers, and subsequently the localized corrosion developed along the interparticle oxide layers. A number of corrosion pits and corrosion channels were observed along with the interparticle oxide layers for the coating after one month immersion. Through sealing the diffusion pathways in the as-sprayed coatings by using aluminum phosphate, the corrosion resistance of the coatings was enhanced with decreased corrosion current density and improved endurance in long term immersion tests.; Oxidation occurred in thermal spray process is an important problem deteriorating corrosion performance of thermal-sprayed Fe-based metallic coatings due to the formation of Cr-depleted zones and structural defects around the spray formed oxides. To clarify the correlation between the oxidation related structural defects formed during thermal spray process (i.e. the interparticle regions and the connected pores) and the localized corrosion, a dense Fe-based metallic coating with high Cr-content was fabricated, the long term immersion tests which continued for 30 days combined with electrochemical impedance spectroscopy measurements in 3.5 wt% NaCl were performed. It was found that electrolyte solution diffused to the inner coating through the interparticle oxide layers, and subsequently the localized corrosion developed along the interparticle oxide layers. A number of corrosion pits and corrosion channels were observed along with the interparticle oxide layers for the coating after one month immersion. Through sealing the diffusion pathways in the as-sprayed coatings by using aluminum phosphate, the corrosion resistance of the coatings was enhanced with decreased corrosion current density and improved endurance in long term immersion tests.
部门归属	[wu, j. ; zhang, s. d. ; sun, w. h. ; wang, j. q.] chinese acad sci, inst met res, shenyang natl lab mat sci, shenyang 110016, liaoning, peoples r china ; [wu, j.] univ sci & technol china, sch mat sci & engn, shenyang 110016, liaoning, peoples r china
关键词	Constant-phase-element Electrochemical Impedance Spectroscopy Cavitation Erosion Behavior Nacl Solution Physical Interpretation Surface Distributions Amorphous Coatings Stainless-steel Water-uptake Capacitance
学科领域	Materials Science, Coatings & Films ; Physics, Applied
资助者	National Key Research and Development Program of China [2016YFB1100204]; National Natural Science Foundation of China [51471166, 51131006]
收录类别	SCI
语种	英语
WOS记录号	WOS:000424720800024
引用统计	被引频次：38[WOS] [WOS记录] [WOS相关记录]
文献类型	期刊论文
条目标识符	http://ir.imr.ac.cn/handle/321006/79499
专题	中国科学院金属研究所
通讯作者	Wang, JQ (reprint author), Chinese Acad Sci, Inst Met Res, Shenyang Natl Lab Mat Sci, Shenyang 110016, Liaoning, Peoples R China.
推荐引用方式 GB/T 7714	Wu, J,Zhang, SD,Sun, WH,et al. Influence of oxidation related structural defects on localized corrosion in HVAF-sprayed Fe-based metallic coatings[J]. SURFACE & COATINGS TECHNOLOGY,2018,335:205-218.
APA	Wu, J,Zhang, SD,Sun, WH,Wang, JQ,&Wang, JQ .(2018).Influence of oxidation related structural defects on localized corrosion in HVAF-sprayed Fe-based metallic coatings.SURFACE & COATINGS TECHNOLOGY,335,205-218.
MLA	Wu, J,et al."Influence of oxidation related structural defects on localized corrosion in HVAF-sprayed Fe-based metallic coatings".SURFACE & COATINGS TECHNOLOGY 335(2018):205-218.